Vertical Side Wall Contact for Weatherproof Electrical Feeding

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Solution Overview

Problem

Existing contact devices for electric vehicles suffer from poor and unreliable electrical contact due to accumulation of debris, water, and ice in the road tracks, leading to reduced efficiency and reliability in energy transfer.

Innovation Solution

A contact device with a sliding current collector that makes contact with the vertical side wall of the track, combined with a cleansing device using elastic material and high-pressure fluid to efficiently clear debris and water, minimizing contact with the bottom of the track and ensuring reliable electrical connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the contact surface is located at the bottom part of the track to make contact with the conducting rail, then mechanical contact is established, but electrical contact becomes poor and unreliable due to accumulation of water, ice, and debris

Engineering Contradiction:
Improveelectrical contact reliabilityVSAvoidaccumulation of water, ice, and debris
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The contact surface is moved from the bottom surface (horizontal dimension) to the vertical side wall of the track. This dimensional change allows the contact surface to engage with the vertical side wall portion of the track where water, ice, and debris do not accumulate, thereby maintaining reliable electrical contact while avoiding the harmful effects of weather-related obstructions.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the current collector is positioned to contact the bottom part of the track, then contact with the conducting rail is achieved, but electrical contact is compromised by environmental contaminants

Engineering Contradiction:
Improveelectrical contactVSAvoidenergy transfer efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The current collector's contact surface is repositioned from horizontal bottom contact to vertical side wall contact. This dimensional shift enables the current collector to maintain optimal electrical contact with the conducting rail's vertical side wall, preventing energy loss that would occur through poor contact caused by water, ice, or debris accumulation at the bottom.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If the contact device operates in weather-exposed track conditions, then road vehicle propulsion is enabled, but contact reliability deteriorates due to weather conditions

Engineering Contradiction:
Improvevehicle propulsion capabilityVSAvoidcontact device reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The contact device operates by engaging the vertical side wall of the track rather than the bottom surface. This dimensional change allows the vehicle to maintain propulsion capability in all weather conditions while the contact surface remains free from weather-related contaminants such as rainwater, ice, and snow that accumulate at the bottom of the track.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves electrical contact reliability and efficiency by reducing the risk of contact with debris and ice, enhancing the stability and longevity of the contact device and energy transfer.

Implementation Method 1

The current collector comprises a sliding contact configured to be brought into mechanical and electrical contact with at least a vertical side wall portion of the track

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

a cleansing device using elastic material and high-pressure fluid to efficiently clear debris and water

Methodology Applied
Scientific EffectHigh-pressure fluid flow: Pressure Gradient

Data Source

PatentEP2994337B1Weatherproof track and contact for electrical feeding of road vehicles
Publication Date: 2019.07.10 ELWAYS AB
  • EP2994337B1 patent drawingFigure 1~2
  • EP2994337B1 patent drawingFigure 3~4
  • EP2994337B1 patent drawingFigure 5~6

AI summary

A contact device (1) directly or indirectly connectable to a vehicle and adapted to co-act mechanically and electrically with a track (2) comprising an electric conductor (7) put under voltage and located in a road section (6) on which the vehicle is travelling, in order to supply electric voltage to at least one electric motor which propels the vehicle, wherein the contact device (1) is displaceable upwards, downwards and laterally and comprises at least one current collector and at least one cleansing device (4). The current collector (3) comprises a sliding contact (8) configured to be brought into mechanical and electrical contact with at least a vertical side wall portion of the track.