Vertical Sides Banjo Tone Ring Suppressing Unwanted Harmonics

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Solution Overview

Problem

Conventional angled tone rings in banjos produce unwanted overtones and harmonics, leading to suppressed frequency response and increased manufacturing costs, with limited material options and sound quality indistinguishability among competitors.

Innovation Solution

A banjo tone ring with vertical sides and specific width-to-height ratios, allowing for free vibration and made from various metals like aluminum, steel, or iron, which suppresses noise and prevents unwanted harmonics, enabling a pure, aesthetically pleasing sound.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional angled tone ring design is used, then classic banjo sound is produced, but unwanted overtones and harmonics are generated

Engineering Contradiction:
Improvemanufacturing costVSAvoidunwanted overtones and harmonics
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The patent inverts the conventional angled tone ring design by using a vertical orientation instead. This fundamental geometric inversion eliminates the angle that causes unwanted overtones and harmonics, while still producing a rich banjo tone. The vertical sides allow the ring to vibrate more freely without the angular constraints that generate harmful frequencies.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent changes the geometric parameters of the tone ring by specifying vertical sides with specific width-to-height ratios (0.125 to 0.3 inch wide and 1.0000 to 1.3750 inches high). These parameter changes optimize the vibration characteristics to suppress unwanted harmonics while maintaining desirable tonal qualities.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If standard brass tone ring is used, then classic banjo sound is achieved, but manufacturing expense increases and material availability decreases

Engineering Contradiction:
Improvesound quality consistencyVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent makes the tone ring design universal by being compatible with multiple materials beyond just brass. The vertical geometry works effectively with aluminum, steel, iron, and other metals, allowing manufacturers to choose from various materials based on cost, availability, and desired tonal characteristics, while maintaining consistent sound quality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent specifies weight ranges (26 oz. to 65 oz.) and dimensional parameters that optimize performance across different materials. These parameter specifications ensure reliable sound quality whether the ring is made from inexpensive aluminum or traditional brass, making the design adaptable to various manufacturing constraints.

Inventive Principle:
Principle #35Parameter changes

3Object-generated harmful factors

If conventional angled tone ring is used, then industry standard sound is produced, but frequency response is suppressed

Engineering Contradiction:
Improveunwanted soundsVSAvoidfrequency response
Core Design Contradiction:
Object-generated harmful factorsVSUse of energy by moving object

Solution Approach 1:

By inverting the angled design to a vertical orientation, the patent eliminates the geometric constraint that suppresses frequency response. The vertical sides allow vibrational energy to move more freely across the tone ring, enhancing frequency response while the specific dimensions control unwanted sounds.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The tone ring design with vertical sides and optimized width-to-height ratios creates a structure that vibrates more freely, similar to flexible shells. This geometry allows the ring to respond more naturally to vibrational energy from the banjo strings, improving frequency response without generating harmful overtones.

Inventive Principle:
Principle #30Flexible shells and thin films

4Stability of the object's composition

If all quality banjos use the same standard tone ring, then classic sound is maintained, but sound quality becomes indistinguishable among competitors

Engineering Contradiction:
Improvesound consistencyVSAvoidsound quality differentiation
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The vertical tone ring design serves as a universal platform that maintains consistent sound quality while allowing differentiation through material selection. Manufacturers can use the same proven vertical geometry to ensure reliability, while offering variations in material (aluminum, steel, iron, brass) and specific dimensions to create distinctive tonal characteristics for different instrument models.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent provides specific parameter ranges (width 0.125 to 0.3 inch, height 1.0000 to 1.3750 inches, weight 26 to 65 oz.) that can be adjusted within bounds to create different sound qualities. This allows manufacturers to differentiate their instruments while maintaining the reliable vertical design framework.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The novel tone ring design significantly improves banjo tone quality, reduces manufacturing costs, and offers flexibility in material choice, resulting in a superior sound that is both louder and sweeter, with a wider range of tonal possibilities.

Implementation Method 1

The ring of the present invention also has specific width or thickness to height ratios and within specific weight ranges. It vibrates much freer and thus raises the quality of musical tones from the banjo to much higher aesthetic levels.

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

This standard is generally described as an angled tone ring because of an approximate 40-43 degree angle from vertical. In other words, the ring circle slants downward and inwardly from vertical.

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS8759648B2Vertical sides banjo tone ring and methods
Publication Date: 2014.06.24 DEERING BANJO COMPANY INC
  • US8759648B2 patent drawing
  • US8759648B2 patent drawing
  • US8759648B2 patent drawing

AI summary

The present invention is a banjo tone ring with vertical sides (30) as opposed to the angled design of conventional banjo tone rings (120). The ring (30) of the present invention has specific height (h) to width (w) or thickness ratios and is within specific weight ranges for improved performance It vibrates much freer and thus raises the quality of musical tones from the banjo (10) to much higher aesthetic levels. Other embodiments also modify the musical tones for different sounds. Several novel embodiments of manufacturing methods are also described.