Vertically Stacked Micro-LED Display for Brightness and Crosstalk

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Solution Overview

Problem

Micro-LED displays face issues of low light emitting efficiency and severe crosstalk due to reduced size, affecting performance and brightness, especially in high-resolution displays.

Innovation Solution

A micro-LED display design where three primary-color light emitting diodes are stacked vertically with staggered arrangements and metal upper electrodes to reduce optical interference and improve light collection efficiency, using light guides to enhance light emission without overlapping, and incorporating red, green, and blue diodes for full-color display.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the size of the display decreases to achieve high resolution, then the resolution is improved, but the light emitting efficiency deteriorates and crosstalk becomes severe

Engineering Contradiction:
ImproveresolutionVSAvoidlight emitting efficiency
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent transitions from horizontal arrangement of Micro-LEDs to a vertical stacked arrangement. Three layers of Micro-LEDs (red, green, and blue) are stacked in the thickness direction, allowing each layer to have sufficient size for high light emitting efficiency while achieving high resolution through the vertical integration. This dimensional change resolves the contradiction by decoupling resolution (achieved through vertical stacking density) from light emitting efficiency (maintained through adequate layer size).

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where three layers of Micro-LEDs are stacked vertically within the same pixel footprint. Each layer is positioned to overlap with the others in the vertical direction, creating a compact nested arrangement that maximizes space utilization. This nesting allows high resolution through dense vertical packing while maintaining high light emitting efficiency through adequate individual layer sizes.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Measurement precision

If the size of the display decreases to achieve high resolution, then the resolution is improved, but optical crosstalk between adjacent light emitting diodes deteriorates

Engineering Contradiction:
ImproveresolutionVSAvoidoptical crosstalk
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The patent divides the pixel structure into three distinct vertical layers, each containing Micro-LEDs of a specific color (red, green, or blue). By segmenting the light emission sources into separate vertical layers with precise spatial positioning, the patent prevents optical crosstalk between different color subpixels while maintaining high resolution through the segmented vertical architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces light guide structures as intermediaries between the Micro-LED layers and the external environment. These light guides are designed to selectively transmit light from specific layers while blocking light from other layers, thereby preventing optical crosstalk. The light guides act as mediators that enable high resolution through dense stacking while eliminating harmful optical interference between adjacent layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If three layers of light emitting diodes are stacked vertically to improve light emitting efficiency, then the light emitting efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improvelight emitting efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the functions of multiple Micro-LED layers into a single integrated vertical structure. By combining red, green, and blue Micro-LEDs into one stacked unit that shares common support structures and electrical interconnects, the patent achieves high light emitting efficiency through multi-layer emission while avoiding the complexity of separate horizontal pixel structures. The merged vertical design consolidates manufacturing steps and reduces overall structural complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution increases light emitting efficiency, reduces optical crosstalk, and meets high brightness and resolution requirements, enhancing the display's performance and reliability.

Implementation Method 1

using light guides to enhance light emission without overlapping

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

metal upper electrodes to reduce optical interference and improve light collection efficiency

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250275333A1Display, manufacturing method thereof, and electronic device
Publication Date: 2025.08.28 HUAWEI TECH CO LTD
  • US20250275333A1 patent drawing
  • US20250275333A1 patent drawing
  • US20250275333A1 patent drawing

AI summary

Embodiments of this application provide a display, a manufacturing method thereof, and an electronic device, and relate to the field of display technologies, to improve performance of the display. The display includes a first primary-color light emitting diode, a second primary-color light emitting diode, and a third primary-color light emitting diode that are stacked. The first primary-color light emitting diode includes a first overlapping portion and a first light emission portion. The second primary-color light emitting diode includes a second overlapping portion and a second light emission portion, the second light emission portion covers the first overlapping portion, and the second overlapping portion exposes the first light emission portion. The third primary-color light emitting diode covers the second overlapping portion and exposes the first light emission portion and the second light emission portion.