Suspended Ceiling Vertical Strip Assembly Framework
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Solution Overview
Problem
Existing ceiling structures composed of vertical blades are heavy and complex, making them difficult to install and position effectively.
Innovation Solution
A method involving the creation of a framework with parallel rails and securing plates, where counter-laths with vertical blades are fixed using pins through aligned holes, allowing for a robust and efficient assembly process.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a ceiling structure composed of vertical blades is created to improve aesthetics, then the aesthetic quality is improved, but the structure becomes heavy and complex
Solution Approach 1:
The ceiling structure is divided into modular components: horizontal rails, vertical counterlaths, and individual blades. Each component can be manufactured separately and assembled systematically, reducing overall complexity while maintaining aesthetic quality. The rails are segmented into sections with securing plates at intervals, allowing modular installation.
Solution Approach 2:
The rails and securing plates are pre-assembled into a framework before installation. Counterlaths are pre-positioned between securing plates with alignment holes prepared in advance. This preliminary preparation simplifies the final assembly process and reduces installation complexity.
2Ease of manufacture
If vertical blades are arranged in a structured manner to improve aesthetics, then the aesthetic quality is improved, but the positioning and installation becomes long and difficult
Solution Approach 1:
The structured arrangement of vertical blades is achieved through segmented counterlaths that can be independently positioned and fixed. Each counterlath with its attached blades acts as a complete module, allowing rapid installation without complex positioning of individual blades, thus reducing installation time while maintaining aesthetic structure.
Solution Approach 2:
Counterlaths serve as intermediary elements between the horizontal rails and vertical blades. They simplify the positioning process by providing pre-aligned mounting points (second holes) that correspond to securing plate locations (first holes), enabling quick and accurate installation of the structured blade arrangement.
3Ease of manufacture
If multiple parts are used to create the ceiling structure to improve aesthetics, then the aesthetic quality is improved, but the number of parts increases making positioning difficult
Solution Approach 1:
The invention merges multiple functions into integrated components. Counterlaths combine the functions of vertical support, blade attachment, and alignment reference (through pre-drilled holes). Securing plates integrate multiple mounting points and structural reinforcement functions. This merging reduces the effective number of separate parts to position while maintaining aesthetic complexity.
Solution Approach 2:
The horizontal rails serve multiple functions: structural support, mounting surface for securing plates, and alignment reference for counterlaths. Securing plates provide both structural reinforcement and standardized mounting points for counterlaths. This multi-functionality reduces the need for additional specialized components, simplifying the overall assembly process.
Data Source
Figure 1~2
Figure 3~4
AI summary
The invention relates to a method for manufacturing and installing a ceiling (2) comprising vertical slats (3). According to the invention, the method comprises the following steps: - a step of creating a framework (5) comprising at least two parallel rails (6), - a step of attaching a fastening plate (7) having first holes (12) to each rail (6), - a step of fixing the framework (5) equipped with the fastening plates (7) in its predetermined location in a room (1), - a step of creating several counter battens (13) each having several parallel slats (3) and having second holes (15), - a step of fixing each counter batten (13) to the two plates (7) attached to the two rails (6), by means of inserting pins (17) into the first (12) and second (15) holes.