Vertical Substrate Treatment Cell Layout for Higher Throughput

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional substrate treating apparatuses face limitations in throughput due to the need for multiple transporting steps and the challenge of reducing the number of main transport mechanisms, which increases the footprint and complexity of the apparatus.

Innovation Solution

The apparatus features multiple substrate treatment lines arranged vertically with horizontal main transport mechanisms, allowing substrates to be treated in parallel and reducing the installation area, while maintaining cleanliness through gas supply and exhaust systems and efficient indexer transport mechanisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multiple main transport mechanisms are employed to improve throughput, then productivity increases, but device complexity and footprint area increase

Engineering Contradiction:
ImprovethroughputVSAvoidnumber of main transport mechanisms
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The substrate treatment process is segmented into multiple independent treatment lines (first treatment line and second treatment line), each capable of processing substrates independently. This segmentation allows parallel processing without requiring multiple complex main transport mechanisms, as each line has its own simplified transport system working simultaneously with other lines.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a single-plane horizontal arrangement to a three-dimensional configuration by stacking treatment lines vertically (upper and lower levels). This dimensional change enables parallel processing in the vertical dimension while maintaining simplified horizontal transport mechanisms within each level, thereby increasing throughput without proportionally increasing footprint area.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If the number of transporting steps is reduced to improve throughput, then productivity increases, but manufacturing precision and treatment quality may deteriorate

Engineering Contradiction:
ImprovethroughputVSAvoidsubstrate treatment quality
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

Each treatment line is segmented into dedicated functional blocks (coating block, developing block, heat treatment block, etc.) that perform specific treatments in sequence. This segmentation ensures that each substrate receives complete treatment within each line while parallel lines process other substrates simultaneously, maintaining treatment quality without sacrificing throughput.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements continuous substrate transport and treatment through each line without interruption. Substrates move continuously through coating, heat treatment, developing, and drying processes in each line, eliminating idle time and ensuring consistent treatment quality while maximizing productivity through parallel continuous operations.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances throughput without increasing the apparatus' footprint, simplifies construction, and maintains clean transportation areas, improving operational efficiency and substrate treatment efficiency.

Implementation Method 1

gas supply openings for supplying a gas into transporting spaces where the main transport mechanisms are installed

Methodology Applied
Scientific EffectGas flow: Convection

Implementation Method 2

gas exhaust openings for exhausting the gas from the transporting spaces

Methodology Applied
Scientific EffectGas exhaust: Convection

Data Source

PatentUS9174235B2Substrate treating apparatus using horizontal treatment cell arrangements with parallel treatment lines
Publication Date: 2015.11.03 SCREEN SEMICON SOLUTIONS CO LTD
  • US9174235B2 patent drawing
  • US9174235B2 patent drawing
  • US9174235B2 patent drawing

AI summary

A substrate treating apparatus includes a treating block including a plurality of cells arranged one over another. Each cell has treating units for treating substrates and a single main transport mechanism disposed in a transporting space for transporting the substrates to the treating units. The treating units include solution treating units and heat-treating units. The solution treating units are arranged at one side of the transporting space, the heat-treating units are arranged at the other side of the transporting space, and the main transport mechanism and the treating units are in substantially the same layout in plan view for the respective cells. The solution treating units are in substantially the same layout in side view for the respective cells, the heat-treating units are in substantially the same layout in side view for the respective cells, and treatments of the substrates carried out in the respective cells are the same.