Vertical Suction Cup Gripper for Pipetting Wear Reduction

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Solution Overview

Problem

Existing grippers for laboratory articles in pipetting units face challenges such as increased wear on handling arm mechanics due to high lateral clamping forces and require adaptations in laboratory articles for underside access, which complicates gripping and handling.

Innovation Solution

A gripper design featuring a mechanical coupling connected to a pipetting tube with a fluid channel transmitting negative pressure to suction cups aligned vertically, allowing side gripping of laboratory items without the need for article adaptations, and enabling flexible arrangement of suction cups for secure holding.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If large lateral clamping forces are used to grip laboratory items firmly, then gripping security is improved, but wear on handling arm mechanics increases

Engineering Contradiction:
Improvegripping securityVSAvoidservice life of handling arm mechanics
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent replaces the mechanical clamping system with a pneumatic suction system. Instead of using mechanical fingers that apply lateral clamping forces, the invention uses suction cups connected through fluid channels to a vacuum source, creating negative pressure to hold laboratory items. This substitution eliminates the high mechanical contact forces that cause wear on handling arm mechanics while maintaining secure gripping.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent employs pneumatic principles by using fluid channels connected to a vacuum source to generate negative pressure. The suction cups utilize this negative pressure to adhere to the surfaces of laboratory items, providing a non-contact gripping method that avoids mechanical wear on the handling arm while ensuring reliable holding of various laboratory articles.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Reliability

If gripper fingers access the underside of laboratory items for holding, then gripping security is improved, but device complexity increases due to required article adaptations

Engineering Contradiction:
Improvegripping securityVSAvoidcomplexity of article adaptations
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent creates a universal gripping solution where the suction-based gripper can hold various laboratory items (microplates, lids, test tubes) without requiring specific adaptations to each item. The suction cups can contact any smooth surface, eliminating the need for recesses or special features in the laboratory articles themselves, thus reducing overall system complexity while maintaining secure gripping.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Instead of adapting the gripper to access specific features on laboratory items (such as undersides or recesses), the patent inverts the approach by having the laboratory items passively present their surfaces to the suction cups. The suction cups can contact the outer surfaces of items without requiring the items to be modified, simplifying both the gripper design and the laboratory articles.

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The gripper effectively holds laboratory items on the side with reduced mechanical stress and adaptability to various item shapes and orientations, enhancing handling precision and reducing wear on the handling arm.

Implementation Method 1

at least one fluid channel (2) which extends from said coupling (1) and with which a negative pressure can be transmitted, wherein the gripper comprises at least one suction cup (3), which is connected to the coupling (1) through the at least one fluid channel (2), as a result of which the negative pressure can be transmitted from the coupling (1) to the at least one suction cup (3)

Methodology Applied
Scientific EffectNegative pressure transmission: Pressure Gradient

Data Source

PatentUS11207693B2Gripper
Publication Date: 2021.12.28 TECAN TRADING AG
  • US11207693B2 patent drawing
  • US11207693B2 patent drawing
  • US11207693B2 patent drawing

AI summary

A gripper having a mechanical coupling that can be connected to a pipetting tube, at least one fluid channel extends from the coupling and a negative pressure can be transmitted, the gripper having at least one suction cup that is connected to the coupling through the at least one fluid channel as a result of which the negative pressure can be transmitted from the coupling to the at least one suction cup, and the at least one suction cup in the intended use position of the gripper is aligned such that a rim of a suction cup of the at least one suction cup is aligned in a substantially vertical plane.