Vertical Thin Film Transistors With Isolation For Memory Arrays

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Solution Overview

Problem

As semiconductor memory technologies scale down, they face challenges such as increased variability in memory cell I-V characteristics, reduced memory cell sensing currents, and longer bit line settling times, particularly in cross-point memory arrays without isolation elements, which complicates leakage current control.

Innovation Solution

The development of monolithic three-dimensional memory arrays with vertically-oriented bit line select transistors and the use of reversible resistance-switching materials like phase change materials or metal oxides, integrated with steering elements or without diodes, to form memory cells that can be controlled efficiently across multiple layers without isolation elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If process geometries are shrunk to reduce cost per bit, then manufacturing cost decreases, but variability in memory cell I-V characteristics increases

Engineering Contradiction:
Improvecost per bitVSAvoidmemory cell I-V characteristics variability
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent transitions from planar memory cell geometry to a vertically-oriented three-dimensional structure. Memory cells are stacked in multiple layers above a substrate, with bit lines extending vertically through the stack. This dimensional change allows continued scaling and cost reduction while maintaining better control over electrical characteristics through the vertical architecture and selective transistor placement.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If process geometries are shrunk to reduce cost per bit, then manufacturing cost decreases, but memory cell sensing currents are reduced

Engineering Contradiction:
Improvecost per bitVSAvoidmemory cell sensing currents
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The vertical stacking architecture allows sensing currents to flow through vertically-oriented memory cell stacks rather than planar paths. This enables better current collection and sensing through the three-dimensional structure, maintaining adequate sensing currents even as individual cell dimensions are reduced for cost-effective scaling.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The bit line select transistors positioned at different levels of the vertical stack serve multiple functions: they selectively activate specific memory cell layers, control leakage currents between layers, and facilitate sensing operations. This multi-functional design maintains reliable sensing currents across the scaled architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of manufacture

If process geometries are shrunk to reduce cost per bit, then manufacturing cost decreases, but bit line settling times increase

Engineering Contradiction:
Improvecost per bitVSAvoidbit line settling times
Core Design Contradiction:
Ease of manufactureVSLoss of time

Solution Approach 1:

The vertical bit line architecture with transistors positioned at different heights enables faster settling times by providing direct vertical access to memory cell layers. The selective transistor switching at different levels allows rapid activation and deactivation of specific layers, reducing the time required for bit line voltage to stabilize after switching operations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If isolation elements are added to control leakage currents, then leakage current control improves, but device complexity increases

Engineering Contradiction:
Improveleakage current controlVSAvoidisolation elements
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bit line select transistors positioned at different levels of the vertical stack serve multiple functions simultaneously: they selectively activate specific memory cell layers during read/write operations and also function as isolation elements that block leakage currents between adjacent layers. This eliminates the need for separate isolation structures, reducing device complexity while maintaining effective leakage control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the functions of layer selection and leakage isolation into a single component - the bit line select transistor. By positioning these transistors at different levels within the vertical stack, they perform both the selection of active memory layers and the blocking of inter-layer leakage paths, simplifying the overall device structure.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the control and minimization of leakage currents, improves memory cell operation, and reduces manufacturing complexity and costs by allowing for efficient programming and reading of memory cells across multiple layers, addressing the scaling challenges in semiconductor memory technology.

Implementation Method 1

the use of reversible resistance-switching materials like phase change materials or metal oxides

Methodology Applied
Scientific EffectReversible resistance-switching: Phase Change

Implementation Method 2

reversible resistance-switching materials like phase change materials

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10541273B2Vertical thin film transistors with isolation
Publication Date: 2020.01.21 SANDISK TECHNOLOGIES LLC
  • US10541273B2 patent drawing
  • US10541273B2 patent drawing
  • US10541273B2 patent drawing

AI summary

A method is provided that includes forming a transistor by forming a gate dielectric layer above a substrate, forming a spacer dielectric layer above the gate dielectric layer, and forming a gate adjacent the gate dielectric layer and above the spacer dielectric layer.