Vertical Tool Magazine Layout for Fast Machine Tool Exchange

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Solution Overview

Problem

Machine tools face inefficiencies in automatic tool exchange systems, particularly in handling multiple tools and maintaining tool capacity without increasing the machine's footprint or production costs, and in minimizing tool exchange time.

Innovation Solution

A machine tool system incorporating a tool spindle, a tool intermediate device, and a tool storage with rotatable tool magazines and a tool carrier that allows for efficient tool exchange and capacity adjustment, enabling the storage and transfer of multiple tools with minimal space and time impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If multiple tool magazines are connected through a tool carrier to increase tool capacity, then the tool storage capacity is improved, but the machine footprint and system complexity increase

Engineering Contradiction:
Improvetool storage capacityVSAvoidmachine footprint
Core Design Contradiction:
Quantity of substanceVSArea of stationary object

Solution Approach 1:

The patent transitions from a horizontal arrangement of tool magazines to a vertical stacked configuration. Multiple tool magazines are arranged vertically and connected through a tool carrier that moves along a vertical guide. This dimensional change allows increased tool storage capacity without proportionally increasing the machine's horizontal footprint, as the tools are stacked in the vertical dimension rather than spread out horizontally.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements a nested structure where multiple tool magazines are stacked vertically and connected through a common tool carrier system. The tool carrier acts as an intermediary that services multiple magazines in a compact nested arrangement, allowing the system to achieve high tool capacity while maintaining a compact overall footprint by nesting the magazines in vertical space.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Quantity of substance

If multiple tool magazines are connected through a tool carrier to increase tool capacity, then the tool storage capacity is improved, but the device complexity increases

Engineering Contradiction:
Improvetool storage capacityVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent employs a universal tool carrier design that can service multiple different tool magazines through a standardized interface. The tool carrier is designed with universal gripping mechanisms and positioning systems that work with any magazine in the stack, allowing a single carrier design to handle multiple magazines. This multi-functionality reduces overall system complexity compared to having separate transfer mechanisms for each magazine.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The tool carrier serves as an intermediary element between the tool spindle and multiple tool magazines. Rather than directly connecting each magazine to the spindle, the carrier acts as a mediator that picks up tools from any magazine and delivers them to the spindle. This intermediary approach simplifies the overall system architecture by creating a centralized transfer point that manages tool flow between multiple magazines and the machining center.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If a vertical stack of tool magazines with rotatable shafts is used, then tool exchange efficiency is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvetool exchange efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent divides the tool storage system into discrete, modular tool magazines that can be manufactured independently. Each magazine is a separate unit with its own rotatable shaft and gripping mechanisms, allowing for standardized mass production of individual magazine modules. These modular segments are then assembled into a vertical stack, simplifying the overall manufacturing process compared to creating a single integrated complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent incorporates rotatable shafts in each tool magazine that can dynamically position tools for exchange. The rotatable shafts allow tools to be oriented and presented to the tool carrier at any position, enabling flexible and efficient tool exchange operations. This dynamic positioning capability, combined with the modular design, allows for efficient tool access while maintaining manufacturability through standardized rotational mechanisms.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS11311977B2Machine tool
Publication Date: 2022.04.26 YAMAZAKI MAZAK KK
  • US11311977B2 patent drawing
  • US11311977B2 patent drawing
  • US11311977B2 patent drawing

AI summary

A machine tool includes a tool spindle, a tool intermediate device, and a tool storage which includes first tool magazines, a first tool magazine support mechanism, an additional first tool magazine support mechanism, and a tool carrier. The first tool magazine support mechanism includes a first shaft to support at least one of the first tool magazines to be rotatable about a first rotation axis. The additional first tool magazine support mechanism includes an additional first shaft to support at least one of the first tool magazines to be rotatable about an additional first rotation axis. The tool carrier includes a first guide extending along the first and additional first rotation axes, a second guide extending along a line connecting the first and additional first rotation axes, and a lift configured to move along the first guide. The first guide is movable along the second guide.