Vertical Transistor With 2D Material Channel And Gate-All-Around Structure

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Solution Overview

Problem

Current vertical transistor devices face challenges in miniaturization and performance enhancement due to limitations in materials used in their channel regions, particularly in integrating two-dimensional (2D) materials effectively for improved electronic, thermal, and mechanical properties.

Innovation Solution

The integration of at least one layer of 2D material in the channel region of vertical transistor devices, with a gate structure surrounding the 2D material layers, and a vertically stacked arrangement of these layers with rotated periodic crystallographic patterns to enhance electrical performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional materials are used in the channel region, then the device structure is simple and easy to manufacture, but the electronic performance and charge carrier mobility are limited

Engineering Contradiction:
Improveelectronic performanceVSAvoidintegration difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses two-dimensional materials (such as graphene, transition metal dichalcogenides) as composite channel structures to replace conventional semiconductor materials. These 2D materials provide superior electronic performance, high charge carrier mobility, and excellent gate control while maintaining compatibility with existing semiconductor manufacturing processes through established deposition and patterning techniques.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the material parameters of the channel region by introducing 2D materials with unique electronic band structures, atomic thickness, and high surface-to-volume ratios. This fundamentally alters the electrical characteristics, enabling enhanced charge carrier mobility and improved electrostatic control without requiring complete process overhaul.

Inventive Principle:
Principle #35Parameter changes

2Area of stationary object

If the transistor size is reduced, then the chip area utilization improves, but short channel effects increase and performance deteriorates

Engineering Contradiction:
Improvechip area utilizationVSAvoidshort channel effects
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The patent transitions from planar 2D channel structures to vertically stacked 3D channel configurations using multiple layers of 2D materials. This vertical stacking increases the effective channel width without increasing the lateral footprint, achieving higher current drive capability and improved gate control while maintaining compact chip area utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements gate-all-around structures that completely surround the vertical channel stacks, with multiple gate layers nested around multiple channel layers. This nested configuration provides maximum electrostatic control over the channel, effectively suppressing short channel effects even at reduced device dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Productivity

If more circuit elements are integrated on restricted chip area, then the productivity increases, but the device size reduction leads to increased manufacturing complexity

Engineering Contradiction:
Improvecircuit element integration densityVSAvoiddevice structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the channel structure into multiple discrete 2D material layers stacked vertically, with each layer serving as an independent conduction path. This segmentation allows for scalable integration where multiple devices can be stacked vertically or placed in close proximity, increasing circuit element density while maintaining manageable individual device complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves charge carrier mobility, gate control, and reduces short channel effects, leading to enhanced performance capabilities while maintaining mechanical strength and conductivity.

Implementation Method 1

Upon application of an appropriate control voltage to the gate electrode, a conductive channel region forms between the drain region and the source region

Methodology Applied
Scientific EffectElectric field: Electric Field

Implementation Method 2

single-sheet 2D materials may possess many beneficial properties, such as high mechanical strength, high electronic and thermal conductivity

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

single-sheet 2D materials may possess many beneficial properties, such as high mechanical strength, high electronic and thermal conductivity

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS11177182B2Vertical transistor device comprising a two-dimensional (2D) material positioned in a channel region of the device and methods of making such vertical transistor devices
Publication Date: 2021.11.16 GLOBALFOUNDRIES US INC
  • US11177182B2 patent drawing
  • US11177182B2 patent drawing
  • US11177182B2 patent drawing

AI summary

One illustrative vertical transistor device disclosed herein includes a channel region comprising at least one layer of a two-dimensional (2D) material, a bottom source/drain region, a top source/drain region and a gate structure positioned all around at least the at least one layer of a two-dimensional (2D) material.