Vertical Transistor Devices for Memory Scalability

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Solution Overview

Problem

Conventional transistors face limitations in scalability, particularly in memory applications, where they struggle to maintain performance and efficiency.

Innovation Solution

The development of vertical transistor devices, which include a semiconductor substrate with transistors formed in multiple layers, featuring a channel and source/drain contacts between the channel and substrate, along with a gate dielectric and gate electrode, allowing for improved scalability and performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional transistors are used in memory applications, then manufacturing process is simpler, but scalability is limited

Engineering Contradiction:
ImprovescalabilityVSAvoidtransistor structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transitions from planar transistors to vertical transistors, utilizing the third dimension (vertical stacking) to improve scalability. The vertical transistor structure includes a channel extending vertically from the substrate, with source/drain contacts at different heights, enabling higher density memory arrays without increasing lateral footprint.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If vertical transistor structures are implemented, then scalability is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvememory array densityVSAvoidalignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The vertical transistor structure is segmented into distinct functional regions: substrate, channel, gate dielectric, gate electrode, and source/drain contacts at different levels. This segmentation allows for standardized manufacturing processes for each layer, improving overall manufacturing precision despite the increased vertical complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs preliminary patterning and alignment steps during fabrication to establish precise vertical stacking sequences. Gate dielectric and gate electrode layers are deposited and patterned before final source/drain contact formation, ensuring proper alignment and reducing manufacturing precision requirements in subsequent steps.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10818799B2Vertical transistor devices and techniques
Publication Date: 2020.10.27 INTEL CORP
  • US10818799B2 patent drawing
  • US10818799B2 patent drawing
  • US10818799B2 patent drawing

AI summary

Disclosed herein are vertical transistor devices and techniques. In some embodiments, a device may include: a semiconductor substrate; a first transistor in a first layer on the semiconductor substrate; and a second transistor in a second layer, wherein the second transistor includes a first source/drain (S/D) contact and a second S/D contact, the first layer is between the second layer and the semiconductor substrate, and the first S/D contact is between the second S/D contact and the first layer. In some embodiments, a device may include: a semiconductor substrate; and a transistor above the semiconductor substrate, wherein the transistor includes a channel and a source/drain (S/D) contact between the channel and the semiconductor substrate.