Vertical Transistor Pillar Fabrication for Leakage Reduction

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Solution Overview

Problem

As transistors in semiconductor devices are miniaturized, they face issues like short channel effects and increased leakage current, which are not adequately addressed by conventional methods, and there is a need to improve electrical isolation and reduce coupling effects between adjacent transistors in vertical transistor arrays.

Innovation Solution

A method involving the formation of trenches around pillars, oxidation processes to create oxide layers for insulation, and the use of shielding layers between transistors to enhance electrical isolation and reduce coupling effects, including the formation of undercuts and conductive layers to improve transistor design.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the dimension of the transistor is reduced to accelerate operating speed and meet miniaturization demands, then the operating speed and integration level are improved, but short channel effect and decrease in turn-on current occur

Engineering Contradiction:
Improveoperating speedVSAvoidshort channel effect
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent transitions from a conventional horizontal transistor structure to a vertical transistor structure formed in a deep trench of the substrate. This dimensional change allows the channel to extend vertically rather than horizontally, enabling better control of the channel region and reduction of short channel effects while maintaining miniaturization benefits for accelerating operating speed and improving integration level.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If dopant concentration in the channel region is enhanced to resolve short channel effect, then the turn-on current is improved, but leakage current increases affecting device reliability

Engineering Contradiction:
Improveturn-on currentVSAvoidleakage current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies different dopant concentrations to different regions: high dopant concentration is applied to the source and drain regions to ensure low resistance and high turn-on current, while the channel region maintains lower dopant concentration to minimize leakage current. This localized differentiation resolves the contradiction by optimizing each region's electrical properties independently.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If conventional horizontal transistor structure is used, then the manufacturing process is simple, but electrical isolation between adjacent transistors is poor and coupling effect is high

Engineering Contradiction:
Improvestructural simplicityVSAvoidelectrical isolation
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a vertical transistor structure where the channel extends vertically in a deep trench, creating natural electrical isolation between adjacent transistors through the substrate depth. This vertical configuration inherently reduces coupling effects between neighboring devices while maintaining manufacturing feasibility through established trench formation and filling processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Reliability

If vertical transistor structure is formed in deep trench or on silicon pillars, then electrical isolation and integration level are improved, but device complexity increases

Engineering Contradiction:
Improveelectrical isolationVSAvoidstructural complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the transistor structure into distinct functional regions within the vertical trench: source region, channel region, and drain region, with insulation layers strategically positioned to provide electrical isolation. This segmentation approach enables improved electrical isolation between adjacent transistors while organizing the complex vertical structure into manageable, functionally-defined segments that can be fabricated using systematic process steps.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively improves electrical isolation and reduces coupling effects between transistors, enhancing the performance and reliability of vertical transistor arrays by preventing short circuits and leakage currents.

Implementation Method 1

the insulation layer is formed by performing an oxidation process to oxidize sidewalls of each opening so as to form an oxide layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

the filling layer is formed by chemical vapor deposition

Methodology Applied
Scientific EffectChemical vapor deposition: Chemical Vapour Deposition

Data Source

PatentUS9153665B2Method for fabricating semiconductor device
Publication Date: 2015.10.06 NAN YA TECH
  • US9153665B2 patent drawing
  • US9153665B2 patent drawing
  • US9153665B2 patent drawing

AI summary

Provided is a method for fabricating a semiconductor device, which includes the following steps. A substrate having a plurality of pillars is provided, wherein a plurality of trenches are formed around each pillar, and a doped region is disposed at a bottom of each pillar. An insulation layer is formed below each doped region. In addition, a gate and a gate dielectric are formed on the sidewalls of each pillar.