Vertical TVS Circuit with Trench Gate Isolation

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Solution Overview

Problem

Existing transient voltage suppressor (TVS) circuits face challenges with high diode series resistance due to substrate resistivity, leading to increased junction capacitance and poor clamping performance, which limits miniaturization and increases the size of devices intended for protecting integrated circuits from overvoltage events.

Innovation Solution

The implementation of DMOS technology with trench gate structures as part of the TVS structure, functioning as channel isolation and filter capacitors, to achieve a compact silicon die footprint and enhance integrated circuit cell density, thereby reducing production costs and improving clamping performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If traditional substrate-based TVS diodes are used, then the device structure is simple, but the substrate resistivity causes high diode series resistance and increased junction capacitance

Engineering Contradiction:
Improvedevice structureVSAvoidclamping performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent changes the fundamental structural parameter from horizontal substrate-based diodes to vertical trench DMOS structures. This parameter change transforms the current flow path and reduces the effective resistance by utilizing the vertical channel structure, thereby improving clamping performance without significantly increasing device complexity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent transitions from a two-dimensional planar diode structure to a three-dimensional vertical trench structure. By adding the vertical dimension with deep trenches extending into the substrate, the device achieves lower series resistance and reduced junction capacitance while maintaining a compact footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If larger diode size is used to reduce resistance, then the diode resistance decreases, but the device area increases limiting miniaturization

Engineering Contradiction:
Improvediode resistanceVSAvoiddevice area
Core Design Contradiction:
ReliabilityVSArea of moving object

Solution Approach 1:

The patent resolves this contradiction by moving from lateral current flow in planar diodes to vertical current flow in trench structures. The vertical orientation allows the current to travel through the depth of the trench rather than across the surface area, enabling low resistance with minimal footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent embeds the TVS function within the vertical trench structure, nesting the protective function inside the DMOS device architecture. This nested configuration allows the TVS functionality to be integrated within the existing device footprint without requiring additional lateral space

Inventive Principle:
Principle #7Nested doll (Nesting)

3Area of moving object

If vertical trench DMOS structures are implemented, then the silicon die footprint is reduced and cell density increases, but the manufacturing process complexity increases

Engineering Contradiction:
Improvesilicon die footprintVSAvoidmanufacturing process
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The patent makes the trench structure serve multiple functions: it provides channel isolation, forms the TVS protective element, and creates the DMOS device structure. This multi-functionality reduces the need for separate manufacturing steps and structures, thereby reducing overall process complexity despite the vertical architecture

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the isolation trench and the TVS structure into a single integrated feature. By merging these functions into one vertical structure, the patent eliminates the need for separate isolation and protective device manufacturing steps, simplifying the overall process

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in a low-cost, high-density TVS and EMI filter circuit with improved clamping performance and reduced size, effectively addressing the limitations of traditional TVS designs by utilizing DMOS processes to integrate vertical trench structures for enhanced performance and cost-effectiveness.

Implementation Method 1

trench gate structures as part of the TVS structure, functioning as channel isolation and filter capacitors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10038062B2Circuit configuration and manufacturing processes for vertical transient voltage suppressor (TVS) and EMI filter
Publication Date: 2018.07.31 ALPHA & OMEGA SEMICONDUCTOR INC
  • US10038062B2 patent drawing
  • US10038062B2 patent drawing
  • US10038062B2 patent drawing

AI summary

A vertical TVS (VTVS) circuit includes a semiconductor substrate for supporting the VTVS device thereon having a heavily doped layer extending to the bottom of substrate. Deep trenches are provided for isolation between multi-channel VTVS. Trench gates are also provided for increasing the capacitance of VTVS with integrated EMI filter.