Vertically-Extended Contact for Semiconductor Integration Density

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

The challenge in semiconductor device integration is exacerbated by decreasing process margins in photolithography, making it difficult to achieve highly integrated semiconductor devices with efficient electrical connections and reduced resistance.

Innovation Solution

The semiconductor device design includes a device isolation pattern, impurity regions, and contacts with vertically-extended and horizontally-extended portions, along with nitride patterns and spacers, to enhance contact area and prevent misalignment, thereby reducing electric resistance and improving integration density.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If photolithography process is used for semiconductor device fabrication, then device integration density can be increased, but process margin decreases making it harder to achieve highly integrated devices

Engineering Contradiction:
Improveintegration densityVSAvoidprocess margin
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent introduces a vertically-extended portion that extends downward from the contact into the device isolation pattern, adding a vertical dimension to the contact structure. This increases the contact area with the impurity region without increasing the horizontal footprint, thereby improving electrical connection reliability while maintaining high integration density

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vertically-extended portion of the contact is embedded within the device isolation pattern, creating a nested structure where the contact extends into the isolation region. This allows the contact to reach the impurity region more effectively while the isolation pattern provides structural support and electrical isolation

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If contact area between impurity region and contact is increased, then electric resistance decreases, but device structure becomes more complex

Engineering Contradiction:
Improveelectric resistanceVSAvoidcontact structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The contact structure extends vertically into the device isolation pattern, increasing the contact area with the impurity region through the vertical dimension rather than expanding horizontally. This reduces electric resistance while maintaining a relatively compact horizontal footprint

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The vertically-extended portion is localized specifically at the contact region where electrical connection is needed, while the rest of the device structure maintains its original simplicity. The extension is confined to the necessary area to achieve low resistance without unnecessarily complicating the overall device

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS9508726B2Semiconductor device and method of fabricating the same
Publication Date: 2016.11.29 SAMSUNG ELECTRONICS CO LTD
  • US9508726B2 patent drawing
  • US9508726B2 patent drawing
  • US9508726B2 patent drawing

AI summary

A semiconductor device includes a device isolation pattern on a substrate to define active patterns, a gate electrode crossing the active patterns, first and second impurity regions in each of the active patterns and on both sides of the gate electrode, a bit line crossing the gate electrode, a first contact electrically connecting the first impurity region to the bit line, and a second contact electrically connected to the second impurity region. The second contact includes a vertically-extended portion covering an upper side surface of the second impurity region.