Vertically Translating Load/Unload Ramp for Reduced-Head HDD

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Solution Overview

Problem

Current archival storage solutions, such as traditional hard disk drives, are costly and inefficient for active archives that require random data access, and alternative approaches like large-diameter HDDs with unique components and assembly processes are not cost-effective or easily adoptable.

Innovation Solution

A reduced-head hard disk drive with an actuator elevator mechanism and a vertically translating and rotating load/unload ramp mechanism, which reduces the number of read-write heads and uses a standard HDD form factor, incorporating a stepper motor-driven ramp adapter and proximity sensing for precise head positioning, allowing for efficient access to multiple disks with fewer heads.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional hard disk drives are used for archival storage, then data storage capacity is achieved, but cost is undesirably high and access efficiency is poor for active archives

Engineering Contradiction:
Improvedata access efficiencyVSAvoidsystem cost
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The ramp mechanism is made dynamically adjustable, allowing it to change its vertical position and angular orientation based on operational requirements. The ramp can be positioned at different heights to access multiple disk surfaces and rotated to align with different actuator positions, enabling a single ramp to serve multiple functions that would traditionally require multiple static ramps and heads

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A single load/unload ramp mechanism is designed to perform multiple functions: it can service multiple disk surfaces by vertical translation, accommodate different actuator positions through rotation, and provide load/unload operations for reduced-head configurations. This multi-functional design eliminates the need for separate ramps for each disk or head, reducing overall system complexity and cost

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If HDDs with extra large diameter disks or extra tall form factor are used, then archival storage capacity is increased, but capital investment and manufacturing complexity increase

Engineering Contradiction:
Improvestorage capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

Instead of increasing disk diameter or drive height to add storage capacity, the invention utilizes the vertical dimension through translation of the ramp mechanism. Multiple disk surfaces are accessed by moving the ramp vertically to different height positions, allowing increased storage capacity within a conventional form factor without requiring larger disks or taller drive enclosures

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The system changes the operational parameters of the ramp mechanism, specifically its vertical position and rotational angle, to access different disk surfaces. By varying these parameters dynamically, the system can service multiple disks with a single ramp, achieving increased storage capacity without manufacturing larger physical components

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If fewer read-write heads are used in reduced-head HDD, then cost is reduced, but access to multiple disk surfaces becomes more complex

Engineering Contradiction:
Improvenumber of read-write headsVSAvoidhead positioning complexity
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The vertically translating and rotating ramp serves as an intermediary mechanism between the reduced number of heads and the multiple disk surfaces. Instead of having multiple heads to directly access multiple surfaces, the ramp acts as a mediating structure that can be positioned and oriented to bring a single head into alignment with any required disk surface, simplifying the head configuration while maintaining access capability

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10971178B2Vertically translating load/unload ramp mechanism for cold storage data storage device
Publication Date: 2021.04.06 WESTERN DIGITAL TECHNOLOGIES INC
  • US10971178B2 patent drawing
  • US10971178B2 patent drawing
  • US10971178B2 patent drawing

AI summary

An approach to a reduced-head hard disk drive (HDD) involves a load/unload (LUL) ramp subsystem that includes a ramp assembly that includes a rotatable latch link configured for mechanical interaction with a head-stack assembly (HSA) and a LUL ramp coupled with the latch link, configured such that in response to a force applied to the latch link by the HSA, the latch link rotates which disengages a magnetic latch and drives the LUL ramp to rotate into an operational state disengaged from any recording disk of a multiple-disk stack. The subsystem may further include a motor configured to drive rotation of a lead screw to which the ramp assembly is attached, to drive vertical translation of the ramp assembly, thereby providing for loading the vertically-translatable HSA onto and off of each of the disks of the disk stack.