Viscoelastic Surfactant for High-Temperature Self-Diverting Acid

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Solution Overview

Problem

Current viscoelastic surfactant (VES) systems for self-diverting acids are not stable under high temperatures, leading to reduced viscosity and ineffective acid-rock reaction rate control, which limits their application in high-temperature oil and gas reservoirs.

Innovation Solution

A new VES with a specific structural formula, involving a fatty acid and organic amine reaction followed by metal hydride treatment, is developed to create an ultra-long-chain surfactant that maintains stability and viscosity in high-temperature environments, allowing for effective acid solution thickening and diversion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional VES systems are used in high-temperature reservoirs, then the acid solution can divert to low-permeability zones, but the VES decomposes at temperatures above 120°C causing viscosity to drop and losing diverting capability

Engineering Contradiction:
Improvetemperature adaptabilityVSAvoidVES stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent modifies the molecular structure parameters of VES by introducing aromatic rings, heteroatoms (N, O, S), and specific functional groups to enhance thermal stability. The structural formula shows optimized hydrophobic and hydrophilic segment ratios that maintain viscosity at 150°C while preserving diverting functionality.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention creates a composite surfactant structure combining rigid aromatic cores with flexible alkyl chains and polar head groups. This composite architecture provides both thermal resistance and surface-active properties, enabling the VES to withstand high temperatures while maintaining diverting capability.

Inventive Principle:
Principle #40Composite materials

2Strength

If acid concentration is increased to enhance etching capability, then the acid-rock reaction rate increases, but the effective acidification distance decreases due to rapid consumption

Engineering Contradiction:
Improveacid etching capabilityVSAvoideffective acidification distance
Core Design Contradiction:
StrengthVSLength of moving object

Solution Approach 1:

The VES system provides self-service by automatically adjusting its viscosity in response to pH changes during acid-rock reaction. As HCl is consumed and pH rises, the VES molecules self-associate to increase viscosity, which in turn slows further acid consumption and extends the acidification distance without requiring external control.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent employs a dynamic viscosity system where the VES concentration and molecular conformation change continuously during the acidizing process. The viscosity increases as the acid reaction progresses, creating a time-dependent flow behavior that optimizes both initial penetration and subsequent diverting.

Inventive Principle:
Principle #15Dynamics

3Reliability

If VES concentration is increased to maintain viscosity at high temperature, then thermal stability improves, but the cost and potential reservoir damage from excessive viscosity increase

Engineering Contradiction:
Improvethermal stabilityVSAvoidVES dosage
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent optimizes the molecular weight and structural parameters of VES to achieve maximum thermal stability at minimum concentration. The specific structural formula with optimized chain lengths and functional group distribution allows effective diverting at 0.1-5% concentration rather than requiring higher dosages.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new VES system achieves stable viscosity greater than 80 mPa·s at 150°C, slows acid-rock reactions, and ensures uniform acidification, reducing operational costs and environmental impact.

Implementation Method 1

viscoelastic surfactant (VES) as thickeners for conventional acid system

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

the diffusion of H+ to the rock surface is slowed down

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 3

metal ions (Ca2+) are continuously produced, which further increases the viscosity of the acid system

Methodology Applied
Scientific EffectIon-surfactant interaction:

Implementation Method 4

the hydrophobic cores of the wormlike micelles in the viscoelastic surfactant solution will be destroyed

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 5

transform into spherical micelles, which results in the rapid reduction of the viscosity of the system

Methodology Applied
Scientific EffectMicelle transformation:

Data Source

PatentUS11453819B2Viscoelastic surfactants for self-diverting acid under high temperature and preparation method
Publication Date: 2022.09.27 SICHUAN UNIV
  • US11453819B2 patent drawing
  • US11453819B2 patent drawing
  • US11453819B2 patent drawing

AI summary

A viscoelastic surfactant (VES) for a self-diverting acid under high temperature has a structural formula shown as formula (I), wherein, n is saturated hydrocarbon with 2 to 8 carbon atoms; R1 is saturated or unsaturated hydrocarbon with 18 to 28 carbon atoms; R2 and R3 are independently methyl, ethyl or hydrogen, and R2 and R3 can be the same or different; and X− is any one of Cl−, Br−, CO32−, SO42−, HCOO− and CH3COO−. The method for preparing the surfactant includes subjecting a fatty acid and an organic amine to acid-amine condensation to obtain an intermediate. The intermediate reacts with a metal hydride to obtain a fatty amine. Then, an acid solution is used to protonate the fatty amine to obtain an ultra-long-chain viscoelastic cationic surfactant. The present invention also provides use of the surfactant as a thickener for a self-diverting acid.