VESDA Flange Mounting for Aesthetic Integration

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

VESDA systems face challenges with periodic, labor-intensive maintenance due to sampling tube blockages and aesthetically unpleasing designs, especially in culturally significant and high-profile locations where minimal invasiveness and natural appearance are crucial.

Innovation Solution

A flange device with a tapeable edge is used to mount VESDA sampling tubes, compatible with common construction materials like spackle or joint compound, allowing for easy installation and camouflage within the structural aesthetic, preventing obstructions and maintaining a clean appearance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sampling tubes are exposed and accessible for maintenance, then maintenance can be performed, but the tubes become vulnerable to obstructions and appear aesthetically unpleasing

Engineering Contradiction:
Improvemaintenance accessibilityVSAvoidobstructions
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The sampling tube is nested within a protective well structure that is recessed into the support structure. The tube extends through the support structure into the well, allowing maintenance access while the well walls protect against obstructions from construction materials and other environmental factors.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Ease of manufacture

If VESDA system components are visible and accessible, then installation and maintenance are easier, but the appearance becomes aesthetically unpleasing in cultural and heritage buildings

Engineering Contradiction:
Improveinstallation easeVSAvoidaesthetic appearance
Core Design Contradiction:
Ease of manufactureVSShape

Solution Approach 1:

The protective well is designed with specific local characteristics: a recessed structure that blends with the support structure's surface, a flange at the opening for secure attachment, and a tapered portion that facilitates installation. These localized features provide both aesthetic integration and functional benefits without requiring complex overall redesign.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The protective well acts as an intermediary element between the sampling tube and the external environment. It provides a transition zone that protects the tube while maintaining aesthetic appearance, and includes a flange that mediates the connection between the tube assembly and the support structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If protective structures are added around sampling tubes, then obstructions are prevented, but installation complexity and device complexity increase

Engineering Contradiction:
Improveprotection from obstructionsVSAvoidinstallation complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective structure is segmented into distinct functional portions: a flange for attachment to the support structure, a substantially cylindrical portion for protection, and a tapered portion for installation guidance. This segmentation allows each portion to perform its specific function efficiently while keeping the overall design relatively simple.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of protecting the sampling tube by making it more robust or by creating complex external barriers, the solution inverts the approach by creating a recessed protective well that allows the tube to be protected passively through its positioning within the well structure, simplifying the overall protection mechanism.

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentUS10753534B1Method and system of mounting a VESDA system within a support structure
Publication Date: 2020.08.25 LEVINE THEODORE HENRI
  • US10753534B1 patent drawing
  • US10753534B1 patent drawing
  • US10753534B1 patent drawing

AI summary

A flange for use in a VESDA system is formed with a planar base section having a central aperture, a first surface and a second surface disposed opposite to each other. A longitudinal portion extends outwardly from the first surface of the planar base section and having an aperture therethrough. The aperture of the longitudinal portion is aligned with the central aperture of said planar base section. A flange section extends outwardly from the second surface of the base section opposite said longitudinal portion. The flange section has an aperture therethrough. The aperture of the flange section is aligned with the central aperture of the base section and with the aperture of the longitudinal portion.