Variable Frequency Drive for Linear Motor Energy Management

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Solution Overview

Problem

Conventional energy supply systems for high-speed transportation systems using linear motors are costly and unreliable, especially in harsh environments, due to the need for expensive and complex cascaded H-bridge converters with integrated energy storage, and they fail to efficiently manage energy storage and distribution.

Innovation Solution

A variable frequency drive system integrated with a hybrid energy supply that uses ultracapacitors, flywheels, and a converter module to efficiently store and convert energy, allowing for continuous power supply from the grid or energy storage, reducing the need for expensive switching elements and enhancing reliability by dynamically powering linear motor segments based on vehicle position and speed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cascaded H-bridge converters with integrated energy storage are used, then energy supply capability is improved, but system cost and complexity increase significantly

Engineering Contradiction:
Improveenergy supply reliabilityVSAvoidconverter system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The converter system is divided into multiple independent H-bridge modules, each capable of operating autonomously. This segmentation allows the system to maintain energy supply reliability through modular redundancy while reducing overall complexity by breaking down the large integrated system into manageable units that can be independently controlled and maintained.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The H-bridge converter modules are designed to perform multiple functions: they can operate in series to generate high voltage for propulsion, in parallel to provide high current for acceleration, and individually to supply power during regenerative braking. This multi-functionality eliminates the need for separate dedicated circuits for different operational modes, thereby reducing system complexity while maintaining reliable energy supply across all operating conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Power

If cascaded H-bridge converters with integrated energy storage are used, then energy supply capability is improved, but system cost increases

Engineering Contradiction:
Improveenergy supply capabilityVSAvoidconverter system complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The system dynamically reconfigures the H-bridge modules based on real-time operational requirements. During acceleration, modules are connected in parallel to maximize current output; during cruising, they operate in series for efficient voltage matching; during regenerative braking, they independently rectify and store energy. This dynamic adaptability allows the system to maintain high power capability with a simpler, more flexible architecture compared to fixed-configured integrated systems.

Inventive Principle:
Principle #15Dynamics

3Device complexity

If conventional energy supply systems are used, then system structure is simple, but energy management efficiency is poor

Engineering Contradiction:
Improvesystem structure simplicityVSAvoidenergy management efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control system continuously monitors the state of each H-bridge module, energy storage devices, and load requirements, then dynamically adjusts module configuration and power distribution. This feedback mechanism optimizes energy management by directing power flow to where it is most needed, minimizing losses during conversion and distribution, while maintaining a relatively simple modular structure that is easier to manage than conventional integrated systems.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system reduces energy costs and increases speed potential by minimizing drag through efficient energy management, providing a reliable and cost-effective solution for high-speed transportation systems by dynamically powering linear motor segments and optimizing energy storage and distribution.

Implementation Method 1

a converter module to efficiently store and convert energy

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Implementation Method 2

uses ultracapacitors, flywheels, and a converter module to efficiently store and convert energy

Methodology Applied
Scientific EffectKinetic energy storage: Flywheel

Implementation Method 3

uses ultracapacitors, flywheels, and a converter module to efficiently store and convert energy

Methodology Applied
Scientific EffectElectrical energy storage: Accumulator (energy)

Implementation Method 4

A linear motor is an electric motor that has had its stator and rotor 'unrolled' so that instead of producing torque, it produces a linear force along its length

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentUS10897216B2Variable frequency drive system
Publication Date: 2021.01.19 DP WORLD LOGISTICS US HOLDINGS INC
  • US10897216B2 patent drawing
  • US10897216B2 patent drawing
  • US10897216B2 patent drawing

AI summary

A dynamic linear motor is controlled by determining a relative proximity of a moving rotor of the linear motor to a fixed stator segment of the linear motor using a current location of the moving rotor. A current driving characteristic of the linear motor at the current location of the moving rotor is determined. Settings for the fixed stator segment when the moving rotor reaches the fixed stator segment are identified based on the current driving characteristic. The fixed stator segment is driven based on the settings when the moving rotor reaches the fixed stator segment.