Variable Frequency Drive Wireless Commissioning via Unique Identifiers

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Solution Overview

Problem

Commissioning variable frequency drives requires specialized expertise and is costly due to the need for high-level engineering, as existing systems lack efficient identification and secure data transmission methods, making it difficult for less trained personnel to easily and securely adjust and program these drives.

Innovation Solution

The system employs unique identifiers for wireless data transmission equipment, allowing commissioning devices to securely and easily identify and communicate with individual variable frequency drives, eliminating the need for external experts by using pre-configured identifiers and standard devices like laptops or tablets, and enabling secure data transmission through wireless networks.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If wireless data transmission equipment is used to facilitate commissioning, then ease of operation is improved, but device complexity increases due to initial identification and security requirements

Engineering Contradiction:
Improveease of commissioningVSAvoidcomplexity of identification and security
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-configuring unique identifiers in the wireless data transmission equipment before commissioning. This allows commissioning personnel to simply select the desired drive from a list of identified devices without needing to perform complex identification procedures on-site, thereby maintaining ease of operation while managing device complexity.

Inventive Principle:
Principle #10Preliminary action

2Object-affected harmful factors

If wireless data transmission equipment is used, then safety is improved by avoiding physical contact with electrical components, but device complexity increases due to security measures

Engineering Contradiction:
Improvesafety during commissioningVSAvoidcomplexity of security measures
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies self-service by implementing security measures that automatically manage identification and access control without requiring complex manual security configurations. The wireless equipment handles security protocols autonomously, maintaining safety benefits while minimizing the complexity burden on users.

Inventive Principle:
Principle #25Self-service

3Reliability

If expert knowledge is required for commissioning, then reliability of commissioning is improved, but loss of time and cost increase

Engineering Contradiction:
Improvereliability of commissioningVSAvoidtime for commissioning
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent introduces an intermediary solution in the form of pre-configured unique identifiers that act as a bridge between expert-designed commissioning procedures and user-friendly operation. This allows less trained personnel to reliably commission drives by simply selecting from identified devices, maintaining reliability while reducing time loss and cost.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20230141920A1Commissioning frequency converters in electrical drive systems
Publication Date: 2023.05.11 LENZE SE

AI summary

The system described herein relates to commissioning variable frequency drives of electric drive systems, where at least one variable frequency drive has wireless data transmission equipment via which the variable frequency drive is supplied with data during commissioning. A commissioning device connects with the wireless data transmission equipment of the variable frequency drive during commissioning to transmit data to the variable frequency drive. The wireless data transmission equipment of the variable frequency drive is set up before commissioning so that the variable frequency drive can be communicated with under an individual identifier specific to the respective variable frequency drive and during commissioning identification of the individual variable frequency drive is carried out by the commissioning device using the identifier.