Variable Gain Amplifier with Laminate Shielding for Isolation

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Solution Overview

Problem

Existing variable gain amplifiers (VGAs) face challenges in providing high-performance amplification and power control over octave bandwidths while maintaining effective electromagnetic isolation and thermal management, particularly in radio frequency digital-to-analog converter (RF-DAC) to power amplifier interfaces.

Innovation Solution

A semiconductor integrated circuit (IC) chip integrated with a laminate structure comprising multiple metal layers and passive components, including transmission line-based structures and shielding, to limit electromagnetic coupling and enhance isolation, with copper pillars for low inductance grounds and thermal management, and quadrature hybrids for wideband return loss and power combining.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a VGA is designed to provide amplification and power control over octave bandwidths, then the gain range and bandwidth are improved, but electromagnetic coupling and interference between signal channels increase

Engineering Contradiction:
Improvegain range and bandwidthVSAvoidelectromagnetic coupling and interference
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent divides the amplifier circuit into multiple signal channels (e.g., I and Q channels) and physically separates them using laminate structures with ground layers positioned between adjacent channels. This segmentation reduces electromagnetic coupling while maintaining wide bandwidth operation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Ground layers and shielding structures are introduced as intermediary elements between adjacent signal channels in the laminate construction. These intermediaries provide electromagnetic isolation and reduce interference between channels operating over wide bandwidths.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If multiple signal channels are integrated in close proximity, then device compactness is improved, but isolation between channels deteriorates

Engineering Contradiction:
Improvedevice footprintVSAvoidchannel isolation
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent transitions from planar isolation to three-dimensional isolation by stacking multiple metal layers and ground planes vertically within a laminate structure. This allows compact horizontal integration while achieving channel isolation through vertical separation and grounding.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The laminate structure combines multiple materials including copper or aluminum metal layers, dielectric substrates, and ground planes in a composite construction. This composite approach enables both compact integration and effective electromagnetic isolation between channels.

Inventive Principle:
Principle #40Composite materials

3Power

If high power amplification is implemented, then output power is improved, but thermal management challenges increase

Engineering Contradiction:
Improveoutput powerVSAvoidthermal management
Core Design Contradiction:
PowerVSTemperature

Solution Approach 1:

The laminate structure incorporates thermal vias and ground layers that simultaneously serve electrical grounding functions and thermal conduction paths. The copper or aluminum layers act as heat sinks, conducting heat away from high-power amplifier devices without requiring separate cooling infrastructure.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high isolation between signal channels, increased Output Third Order Intercept (OIP3) and Output 1 dB Compression Point (OP1 dB), enabling full octave operation with excellent return loss and gain, while minimizing electromagnetic interference and optimizing thermal management.

Implementation Method 1

a top layer of the laminate structure comprises a shield over a top of the semiconductor IC chip and the passive components for limiting electromagnetic coupling of signals generated by the amplifier circuit beyond the laminate structure

Methodology Applied
Scientific EffectElectromagnetic shielding: Faraday Cage

Implementation Method 2

a plurality of ground vias disposed around a periphery of the laminate structure from a top layer thereof to a bottom layer thereof for limiting electromagnetic coupling of signals produced by the amplifier circuit

Methodology Applied
Scientific EffectGrounding: Earthing

Implementation Method 3

the semiconductor IC chip may include copper pillars for enabling low inductance grounds

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

a ground rail comprising a stack of metal layers connected to ground through the apparatus to a printed circuit board to which the apparatus is connected for further limiting electromagnetic coupling of signals produced by the amplifier circuit with signals produced by another amplifier circuit proximate the first amplifier circuit

Methodology Applied
Scientific EffectGrounding: Earthing

Data Source

PatentUS10950542B2High-performance variable gain amplifier employing laminate transmission line structures
Publication Date: 2021.03.16 ANALOG DEVICES INC
  • US10950542B2 patent drawing
  • US10950542B2 patent drawing
  • US10950542B2 patent drawing

AI summary

One embodiment is an apparatus comprising a semiconductor integrated circuit (“IC”) chip comprising at least one active component for implementing an amplifier circuit; and a laminate structure comprising a plurality of metal layers, the laminate structure further comprising a plurality of passive components and transmission line-based structures. The semiconductor IC chip is integrated with the laminate structure such that a top layer of the laminate structure comprises a shield over a top of the semiconductor IC chip and the passive components for limiting electromagnetic coupling of signals generated by the amplifier circuit beyond the laminate structure.