Via-Array Heat Dissipation Path for Thin Electronic Enclosures
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Solution Overview
Problem
The existing heat-dissipating structure for semiconductor modules in multilayer substrates faces challenges in achieving efficient heat dissipation due to thinly shaped heat transfer bodies, which limit the cross-sectional area of the heat-dissipating path, making it difficult to effectively transfer heat from the semiconductor module to the enclosure component.
Innovation Solution
A heat-dissipating structure that includes a via array in the substrate, spanning across regions where the heat-generating component, case, and the gap between them are located, forming a heat-dissipating path that enhances heat transfer efficiency by increasing the cross-sectional area, particularly in the thickness direction of the substrate.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If thinly shaped heat transfer bodies are used in the multilayer substrate, then the device structure is compact and easy to manufacture, but the cross-sectional area of the heat-dissipating path is limited, making efficient heat dissipation difficult
Solution Approach 1:
The patent transitions from planar heat transfer bodies to three-dimensional via structures that extend vertically through the substrate layers. The via array creates a volumetric heat dissipation path rather than a surface-level path, increasing the effective cross-sectional area for heat transfer in the stacking direction without increasing the device footprint.
Solution Approach 2:
The heat-dissipating path is segmented into multiple via structures arranged in an array, where each via acts as an independent heat transfer channel. This segmentation allows the total heat dissipation capacity to be distributed across multiple parallel paths, effectively increasing the overall cross-sectional area available for heat transfer.
2Temperature
If additional heat-dissipating sheets are added to increase heat transfer area, then heat dissipation efficiency improves, but device complexity and number of components increase
Solution Approach 1:
The patent merges the heat dissipation function with the existing substrate structure by integrating via arrays directly into the multilayer substrate. This eliminates the need for separate heat-dissipating sheets or additional thermal management components, as the substrate itself becomes the heat transfer medium through the via structures.
Solution Approach 2:
The via structures serve dual functions: they provide electrical connections between layers and simultaneously act as heat dissipation pathways. This multi-functionality eliminates the need for dedicated heat dissipation components, reducing overall device complexity while maintaining effective thermal management.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration allows for more efficient heat dissipation compared to traditional structures, reducing the number of components and enabling thinner device designs by eliminating the need for additional heat-dissipating sheets and increasing the cross-sectional area of the heat-dissipating path.
Implementation Method 1
a heat-dissipating path from the heat-generating component to the case is formed by the via array
Data Source
AI summary
Provided is a heat-dissipating structure having a heat-dissipating path that enables efficient dissipation of heat. An electronic device (100) comprises: a substrate (1); a heat-generating component (2) mounted on the substrate (1); a case (3) attached to the substrate (1) and having a shape at least partially covering the heat-generating component (2); and a heat-dissipating member (4) thermally connected to the case (3). The substrate (1) has a filled-via group (12). The filled-via group (12) is disposed across: a first region (A1) including a region in which the heat-generating component (2) contacts the substrate (1); a second region (A2) including a region in which the case (3) contacts the substrate (1); and a third region (A3) including a region between the first region (A1) and the second region (A2). The filled-via group (12) forms a heat-dissipating path from the heat-generating component (2) to the case (3).


