Via-Connected OLED First Electrode for Miniaturization

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Solution Overview

Problem

The existing display devices using organic electroluminescence face challenges in miniaturization and brightness due to increased pixel pitch and low light emitting region proportion when the first electrode and wiring are connected in a different region, making it difficult to meet demands for further miniaturization and increased brightness.

Innovation Solution

A display device is designed with a two-dimensional matrix arrangement of pixels, where the first electrode includes a conductive light reflecting film on an insulating layer and a transparent electrode on the light reflecting film, with vias formed in the insulating layer to connect the electrodes, allowing for voltage application without increasing pixel pitch and enhancing light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the first electrode and wiring are connected in a region different from that of the first electrode, then the connection is simplified, but the pixel pitch increases and the light emitting region proportion decreases

Engineering Contradiction:
Improveconnection simplicityVSAvoidpixel pitch
Core Design Contradiction:
Ease of manufactureVSLength of moving object

Solution Approach 1:

The patent transitions from planar connection to three-dimensional connection by forming vias through the insulating layer to connect the first electrode to the wiring. This vertical connection approach allows the electrode and wiring to be connected in different planar regions while maintaining compact pixel pitch, effectively resolving the contradiction between connection simplicity and pixel size.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of manufacture

If the first electrode and wiring are connected in a region different from that of the first electrode, then the connection is simplified, but the light emitting region proportion decreases

Engineering Contradiction:
Improveconnection simplicityVSAvoidlight emitting region proportion
Core Design Contradiction:
Ease of manufactureVSArea of moving object

Solution Approach 1:

By utilizing the vertical dimension through via formation, the patent enables connection in different planar regions without sacrificing light emitting area. The via structure provides a compact connection path that preserves the proportion of the light emitting region while simplifying the manufacturing process.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Length of moving object

If vias are formed in the insulating layer to connect the first electrode and wiring, then the pixel pitch can be reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvepixel pitchVSAvoidmanufacturing process complexity
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent segments the connection process into distinct steps: forming vias through the insulating layer, forming the first electrode, and forming the wiring. This segmentation allows each component to be optimized independently while maintaining overall compactness, reducing pixel pitch without excessive manufacturing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for further miniaturization of pixels and increased brightness while maintaining a compact pixel structure, improving the display device's performance and efficiency.

Implementation Method 1

the first electrode is configured to have light reflectivity

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

A display element using organic electroluminescence and a display device including pixels composed of such a display element are well known

Methodology Applied
Scientific EffectOrganic electroluminescence: Electroluminescence

Data Source

PatentUS20250008766A1Display device, method for manufacturing display device, and electronic device
Publication Date: 2025.01.02 SONY SEMICON SOLUTIONS CORP
  • US20250008766A1 patent drawing
  • US20250008766A1 patent drawing
  • US20250008766A1 patent drawing

AI summary

Provided is a display device in which pixels each configured by layering a first electrode, an organic layer, and a second electrode are formed in a two-dimensional matrix arrangement on a substrate; the first electrode is arranged for each pixel and includes a conductive light reflecting film formed on an insulating layer provided on the substrate, and a transparent electrode formed on the light reflecting film; vias conductive with the light reflecting films are formed in portions of the insulating layer positioned under the light reflecting films; and a voltage is applied to the first electrodes through the vias.