Vibrating Grill Assembly for Debris Removal

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing air intake systems for work machines, such as excavators, face issues with debris accumulation on the air inlet screen, which can lead to partial or complete blockage, restricting airflow and affecting the cooling capacity of the engine, resulting in undesired heating.

Innovation Solution

A grill assembly with a vibrating air inlet screen, comprising a base frame, trusses connected to the screen, and a motor that mechanically vibrates the trusses to dislodge debris from the screen, ensuring continuous operation with minimal human intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the air inlet screen is used to allow airflow into the engine compartment, then the cooling capacity is improved, but debris accumulates on the screen causing blockage and restricting airflow

Engineering Contradiction:
Improvecooling capacityVSAvoidairflow continuity
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent applies mechanical vibration through a motor-driven vibration mechanism that vibrates the air inlet screen at specific frequencies. This vibration dislodges debris particles accumulated on the screen surface, preventing blockage and maintaining continuous airflow. The vibration mechanism is integrated into the grill assembly structure, with the motor mounted on the trusses that support the air inlet screen.

Inventive Principle:
Principle #18Mechanical vibration

2Reliability

If manual cleaning of the air inlet screen is performed, then debris is removed and airflow is restored, but human intervention is required frequently which reduces productivity

Engineering Contradiction:
Improveairflow continuityVSAvoidoperational time
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent implements a self-service cleaning system where the vibration mechanism automatically cleans the air inlet screen without human intervention. The motor-driven vibration operates periodically or continuously to self-remove debris accumulation, allowing the machine to maintain optimal cooling performance throughout extended operational periods without requiring operator attention for screen cleaning.

Inventive Principle:
Principle #25Self-service

3Productivity

If the air inlet screen is made larger to increase airflow, then cooling capacity is improved, but the surface area for debris accumulation increases leading to faster blockage

Engineering Contradiction:
Improveairflow rateVSAvoiddebris accumulation
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The vibration mechanism compensates for the increased debris accumulation surface area by actively dislodging particles from the entire screen surface. The mechanical vibration ensures that even with a larger screen area providing greater airflow capacity, debris does not accumulate to blocking levels because the vibration continuously prevents particle adhesion and promotes particle detachment.

Inventive Principle:
Principle #18Mechanical vibration

4Object-affected harmful factors

If the air inlet screen is made finer to filter more debris, then debris removal is improved, but airflow restriction increases affecting cooling

Engineering Contradiction:
Improvedebris filtrationVSAvoidairflow rate
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The vibration mechanism allows the use of finer mesh screens for better debris filtration by preventing the finer particles and dust from accumulating on the screen surface. The vibration keeps the screen surface clear, maintaining high airflow rates even with fine mesh configurations that would otherwise clog quickly, thus resolving the trade-off between filtration effectiveness and airflow rate.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vibrating grill assembly effectively cleans the air inlet screen, maintaining airflow and cooling efficiency, allowing the machine to operate for extended periods without manual intervention, thus preventing engine overheating.

Implementation Method 1

a motor (134) affixed to the trusses (130). The motor (134) is configured to mechanically vibrate the trusses (130)

Methodology Applied
Scientific EffectMechanical vibration: Vibration

Data Source

PatentEP3119496B1Grill assembly
Publication Date: 2019.05.08 CATERPILLAR INC
  • EP3119496B1 patent drawingFigure 1
  • EP3119496B1 patent drawingFigure 2
  • EP3119496B1 patent drawingFigure 3

AI summary

A grill assembly (126) is disclosed. The grill assembly (126) includes an air inlet screen (124). The air inlet screen (124) is configured to allow passage of air therethrough. The grill assembly (126) also includes a base frame (128). The base frame (128) is attached to the air inlet screen (124). The grill assembly (126) further includes a plurality of trusses (130). The plurality of trusses (130) is connected to the base frame (128). The grill assembly (126) includes a motor (134) affixed to the trusses (130). The motor (134) is configured to mechanically vibrate the trusses (130). Further, the trusses (130) are arranged in a manner such that the air inlet screen (124) is configured to vibrate during an operation of the motor (134).