Vibrating Grill Assembly for Debris Removal
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Solution Overview
Problem
Existing air intake systems for work machines, such as excavators, face issues with debris accumulation on the air inlet screen, which can lead to partial or complete blockage, restricting airflow and affecting the cooling capacity of the engine, resulting in undesired heating.
Innovation Solution
A grill assembly with a vibrating air inlet screen, comprising a base frame, trusses connected to the screen, and a motor that mechanically vibrates the trusses to dislodge debris from the screen, ensuring continuous operation with minimal human intervention.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If the air inlet screen is used to allow airflow into the engine compartment, then the cooling capacity is improved, but debris accumulates on the screen causing blockage and restricting airflow
Solution Approach 1:
The patent applies mechanical vibration through a motor-driven vibration mechanism that vibrates the air inlet screen at specific frequencies. This vibration dislodges debris particles accumulated on the screen surface, preventing blockage and maintaining continuous airflow. The vibration mechanism is integrated into the grill assembly structure, with the motor mounted on the trusses that support the air inlet screen.
2Reliability
If manual cleaning of the air inlet screen is performed, then debris is removed and airflow is restored, but human intervention is required frequently which reduces productivity
Solution Approach 1:
The patent implements a self-service cleaning system where the vibration mechanism automatically cleans the air inlet screen without human intervention. The motor-driven vibration operates periodically or continuously to self-remove debris accumulation, allowing the machine to maintain optimal cooling performance throughout extended operational periods without requiring operator attention for screen cleaning.
3Productivity
If the air inlet screen is made larger to increase airflow, then cooling capacity is improved, but the surface area for debris accumulation increases leading to faster blockage
Solution Approach 1:
The vibration mechanism compensates for the increased debris accumulation surface area by actively dislodging particles from the entire screen surface. The mechanical vibration ensures that even with a larger screen area providing greater airflow capacity, debris does not accumulate to blocking levels because the vibration continuously prevents particle adhesion and promotes particle detachment.
4Object-affected harmful factors
If the air inlet screen is made finer to filter more debris, then debris removal is improved, but airflow restriction increases affecting cooling
Solution Approach 1:
The vibration mechanism allows the use of finer mesh screens for better debris filtration by preventing the finer particles and dust from accumulating on the screen surface. The vibration keeps the screen surface clear, maintaining high airflow rates even with fine mesh configurations that would otherwise clog quickly, thus resolving the trade-off between filtration effectiveness and airflow rate.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The vibrating grill assembly effectively cleans the air inlet screen, maintaining airflow and cooling efficiency, allowing the machine to operate for extended periods without manual intervention, thus preventing engine overheating.
Implementation Method 1
a motor (134) affixed to the trusses (130). The motor (134) is configured to mechanically vibrate the trusses (130)
Data Source
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AI summary
A grill assembly (126) is disclosed. The grill assembly (126) includes an air inlet screen (124). The air inlet screen (124) is configured to allow passage of air therethrough. The grill assembly (126) also includes a base frame (128). The base frame (128) is attached to the air inlet screen (124). The grill assembly (126) further includes a plurality of trusses (130). The plurality of trusses (130) is connected to the base frame (128). The grill assembly (126) includes a motor (134) affixed to the trusses (130). The motor (134) is configured to mechanically vibrate the trusses (130). Further, the trusses (130) are arranged in a manner such that the air inlet screen (124) is configured to vibrate during an operation of the motor (134).