Vibrating Heating Element to Prevent Aerosol Residue Buildup

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Solution Overview

Problem

Existing aerosol generation devices suffer from stuck-on residue formation on heating elements, leading to reduced cleanliness and compromised smoking quality due to burnt taste, and difficulty in inserting and removing heating elements.

Innovation Solution

Incorporating a vibration part to vibrate the heating element, controlled by a controller based on predetermined conditions such as time, temperature, and puff detection, to prevent and remove residue.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heating element is used to heat the aerosol-generating article, then aerosol generation is enabled, but stuck-on residue forms on the heating element surface

Engineering Contradiction:
Improveheating temperatureVSAvoidstuck-on residue
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies mechanical vibration to the heating element surface to prevent stuck-on residue formation. The vibration part generates vibrations that disrupt the adhesion between the aerosol-generating article and the heating element, effectively preventing residue from bonding to the heated surface while maintaining the necessary heating temperature for aerosol generation.

Inventive Principle:
Principle #18Mechanical vibration

2Reliability

If the heating element is held firmly in the aerosol-generating article, then heating stability is improved, but insertion and removal become difficult

Engineering Contradiction:
Improveheating stabilityVSAvoidinsertion and removal ease
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The vibration part is activated during the insertion and removal processes to reduce friction and adhesion forces between the heating element and the aerosol-generating article. This temporary vibration assistance enables easy insertion and removal while the heating element maintains stable positioning during the heating operation when vibration is not active.

Inventive Principle:
Principle #18Mechanical vibration

3Device complexity

If the holder structure is simple, then device complexity is reduced, but the holder cannot prevent residue formation in the inner space

Engineering Contradiction:
Improveholder structure complexityVSAvoidresidue in inner space
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The vibration part generates vibrations that extend into the inner space of the holder, preventing aerosol-generating article material from adhering to the holder walls and internal surfaces. This vibration-based prevention mechanism adds minimal structural complexity while effectively eliminating residue accumulation in the holder's inner space.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents residue formation, improves cleanliness, and enhances ease of insertion and removal of heating elements, thereby improving smoking quality and reducing power consumption.

Implementation Method 1

a vibration part configured to vibrate the heating element

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS12527360B2Aerosol generation device having vibration part and control method thereof
Publication Date: 2026.01.20 KT&G CO LTD
  • US12527360B2 patent drawing
  • US12527360B2 patent drawing
  • US12527360B2 patent drawing

AI summary

An aerosol generation device having a vibration part and a control method thereof are provided. The aerosol generation device according to some embodiments of the present disclosure may include a housing including an accommodation space for accommodating an aerosol-generating article, a heating element configured to be inserted into the aerosol-generating article accommodated in the accommodation space and heat the accommodated aerosol-generating article to generate an aerosol, and a vibration part. The vibration part may vibrate the heating element to prevent formation of stuck-on residue on the heating element and allow removal of stuck-on residue formed on the heating element.