Vibrating Ice Tray Structure for Bubble-Free Clear Ice

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional ice trays produce ice with bubbles, resulting in an opaque appearance due to dissolved gases in the water, which is undesirable.

Innovation Solution

An ice tray with a vibration-generating unit that includes a swing bar and striking pieces to remove bubbles from the water by vibrating the tray body, ensuring clear ice production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional ice trays are used to make ice, then ice can be produced, but bubbles form on the water surface resulting in opaque ice appearance

Engineering Contradiction:
Improveice appearance qualityVSAvoidbubbles in ice
Core Design Contradiction:
Manufacturing precisionVSObject-affected harmful factors

Solution Approach 1:

The patent applies mechanical vibration through a vibration-generating unit that includes an eccentric rotating member. This unit generates vibrations that propagate through the tray body to the water, causing bubbles to rise and escape from the water surface during the ice-making process, thereby producing clear ice without bubbles

Inventive Principle:
Principle #18Mechanical vibration

2Manufacturing precision

If a vibration-generating unit is added to remove bubbles, then clear ice can be produced, but the device complexity increases

Engineering Contradiction:
Improveice appearance qualityVSAvoidice tray structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The vibration-generating unit is integrated into the tray body structure, with the eccentric rotating member coupled to the tray body through a mounting portion. This merging of functions allows the vibration capability to be incorporated without requiring a completely separate mechanism, thus reducing the overall device complexity while still achieving bubble removal

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The ice-making device's existing motor or drive system can potentially drive the eccentric rotating member, allowing the vibration function to be achieved using already-available power sources within the system, thereby minimizing additional complexity

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The vibration-generating unit effectively removes bubbles from the water, producing clear ice by transferring vibration energy to the water and striking the tray surface, enhancing the ice-making process and improving the appearance of the ice.

Implementation Method 1

a vibration-generating member (31) configured to generate vibration; and a mounting member (32) configured to mount the vibration-generating member (31) on one surface of the tray body (11)

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a swing bar (34) extending in a longitudinal direction of the ice tray (10) and inserted into the mounting hole (33) of the shaft member (33). The swing bar (34) is configured to swing up and down about the shaft member (33) when vibration is generated in the vibration-generating member (31)

Methodology Applied
Scientific EffectMechanical vibration conversion:

Data Source

PatentUS9915460B2Ice tray for ice-making device and method of making ice
Publication Date: 2018.03.13 DONGBU DAEWOO ELECTRONCIS CORP
  • US9915460B2 patent drawing
  • US9915460B2 patent drawing
  • US9915460B2 patent drawing

AI summary

According to an embodiment, an ice tray comprising: a tray body configured to provide ice-making spaces configured to retain water; a plurality of partition walls extending upward from a bottom surface of the tray body to define the ice-making spaces; and a vibration-generating unit configured to vibrate the tray body. The vibration-generating unit can include a vibration-generating member configured to generate vibration and a mounting member configured to mount the vibration-generating member to a lower surface of the tray body.