Vibrating MEMS Fan Element for Compact Low-Noise Cooling

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional fans used for heat management in computing devices are inadequate for mobile devices due to size constraints and generate excessive noise, and existing solutions fail to efficiently manage heat in devices like smartphones and laptops.

Innovation Solution

A MEMS-based system utilizing an orifice plate and a fan element that undergoes vibrational motion to drive fluid through orifices, creating a low-pressure region and enhancing airflow without the need for rotating blades, allowing for efficient heat management in compact devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional fans are used for heat management, then cooling capability is improved, but device size increases and noise increases

Engineering Contradiction:
Improvecooling capabilityVSAvoiddevice size
Core Design Contradiction:
TemperatureVSVolume of moving object

Solution Approach 1:

The patent employs a vibrating fan element that oscillates at high frequency to drive airflow through orifices. This mechanical vibration replaces conventional rotating fan blades, enabling compact device integration while maintaining effective cooling capability through resonant vibration-driven fluid flow

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent substitutes piezoelectric actuation for traditional mechanical rotation. The piezoelectric element converts electrical energy directly into mechanical vibration of the fan element, eliminating the need for motors, bearings, and rotating components, thereby reducing device size and complexity

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Temperature

If conventional fans are used for heat management, then cooling capability is improved, but noise increases

Engineering Contradiction:
Improvecooling capabilityVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The vibrating fan element operates at resonant frequencies that produce minimal audible noise while effectively driving airflow. The high-frequency oscillation creates cooling currents through acoustic streaming and rectified flow, providing silent cooling operation

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

Replacing rotating fan blades with piezoelectrically actuated vibration eliminates motor noise, bearing friction noise, and aerodynamic noise associated with conventional fan rotation, resulting in ultra-quiet operation suitable for mobile devices

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Temperature

If conventional fans are used for heat management, then cooling capability is improved, but power consumption increases

Engineering Contradiction:
Improvecooling capabilityVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The vibrating fan element is driven at resonant frequencies, which minimize the energy required to sustain vibration. This resonant operation allows efficient energy transfer from the piezoelectric actuator to the fan element, reducing overall power consumption while maintaining effective airflow generation

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The piezoelectric actuation system consumes less power than conventional motor-driven fans by directly converting electrical energy to mechanical vibration without the losses associated with electromagnetic conversion, friction, and mechanical inefficiencies of rotating systems

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Volume of moving object

If vibrating fan element is used, then device size is reduced and noise is minimized, but airflow generation mechanism becomes more complex

Engineering Contradiction:
Improvedevice sizeVSAvoidairflow generation mechanism
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent integrates the piezoelectric actuator and fan element into a single monolithic structure, eliminating separate drive mechanisms and reducing overall system complexity. The orifices are also integrated into the device housing, creating a compact unified airflow generation system

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The vibrating fan element serves multiple functions: it generates airflow for cooling, acts as the structural component defining the airflow path, and integrates the actuation mechanism. This multi-functionality reduces the number of separate components needed in the system

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves high-speed airflow with minimal noise and power consumption, effectively cooling devices like smartphones and laptops by leveraging piezoelectric actuation and resonant frequencies to drive fluid flow efficiently.

Implementation Method 1

A MEMS-based system utilizing an orifice plate and a fan element that undergoes vibrational motion to drive fluid through orifices

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The system achieves high-speed airflow with minimal noise and power consumption, effectively cooling devices like smartphones and laptops by leveraging piezoelectric actuation and resonant frequencies to drive fluid flow efficiently

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 3

leveraging piezoelectric actuation and resonant frequencies to drive fluid flow efficiently

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11802554B2MEMS-based airflow system having a vibrating fan element arrangement
Publication Date: 2023.10.31 FRORE SYSTEMS INC
  • US11802554B2 patent drawing
  • US11802554B2 patent drawing
  • US11802554B2 patent drawing

AI summary

A system including an orifice plate, a fan element and at least one channel is disclosed. The orifice plate has at least one orifice therein. The fan element is configured to undergo vibrational motion to drive a fluid through the orifice(s). The fluid is drawn through the channel(s) in response to the fluid being driven through the at least one orifice.