Vibration Head Connection Sensing in Aerosol Generator Controllers

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Solution Overview

Problem

There is a need for a controller that can determine the proper connection of a vibration head in an aerosol generator and identify the type of vibration head connected, as misalignment or incorrect connection can affect the quality of the generated aerosol and dosage accuracy, especially in medical settings where errors need to be minimized.

Innovation Solution

A controller with a connection unit, detection unit, and determination unit that uses electric energy storage capacity parameters to detect the connection and type of vibration head, employing pulsed measurements to analyze electric discharge curves and distinguish between connected and disconnected states, and differentiating between various vibration head types based on specific discharge time constants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the vibration head is made sensitive to achieve high aerosol quality, then the aerosol generation quality is improved, but the connection reliability deteriorates due to misalignment risks

Engineering Contradiction:
Improveaerosol generation qualityVSAvoidconnection reliability
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The controller performs a connection detection measurement before aerosol generation to verify proper connection of the vibration head. This preliminary action prevents misalignment issues from affecting aerosol quality by ensuring correct connection is established beforehand.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements feedback through connection detection measurements that provide information about the vibration head connection status. Based on this feedback, the controller can determine whether the vibration head is properly connected before initiating aerosol generation.

Inventive Principle:
Principle #23Feedback

2Reliability

If the controller implements connection detection and vibration head type identification, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improveconnection detection reliabilityVSAvoidcontroller complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller uses a multi-functional measurement approach where a single detection mechanism serves multiple purposes: detecting connection status, identifying vibration head type, and providing feedback for proper operation. This universal measurement function reduces the need for separate dedicated components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The vibration head itself provides identification information through its electrical characteristics (capacitance, impedance) that are inherently present in its structure. The controller leverages these existing electrical properties for identification without requiring additional active components or external identification systems on the vibration head.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If pulsed measurements are used to detect connection and identify vibration head type, then the measurement precision is improved, but the loss of time increases due to multiple measurement steps

Engineering Contradiction:
Improveconnection detection precisionVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The controller employs periodic pulsed measurements at different time points (first measurement for connection detection, second measurement for type identification) to extract multiple pieces of information systematically. This periodic measurement approach enables precise detection while managing the time required through structured sequencing.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The first pulsed measurement serves as a preliminary connection detection step before the second measurement for type identification. This preliminary action ensures that measurements are only performed when connection is established, preventing wasted measurement cycles and optimizing time usage.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The controller ensures accurate and reliable aerosol generation by verifying the connection and selecting appropriate drive parameters for the vibration head type, reducing errors and ensuring high-quality aerosol delivery in medical applications.

Implementation Method 1

a vibratable element which is referred to as a vibratable head or vibration head in the following. Such a vibration head is provided at least with a membrane and an oscillation generator or vibration generating element, such as a piezoelectric element

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The nebulizer element may be energized with an electrical signal at a measurement frequency. An impedance of the nebulizer element may be measured, thereby obtaining a measured impedance value

Methodology Applied
Scientific EffectElectrical impedance measurement: Electrical Resistance

Data Source

PatentEP3781324B1Controller for an aerosol generator
Publication Date: 2021.10.27 PARI PHARMA GMBH
  • EP3781324B1 patent drawingFigure 1A~1B
  • EP3781324B1 patent drawingFigure 2A
  • EP3781324B1 patent drawingFigure 2B

AI summary

The present invention relates to a controller for an aerosol generator having a vibration head for generating an aerosol, the controller comprising: a connection unit (110) for connecting an electric contacting element (300), the electric contacting element being connectable with the vibration head (210); a detection unit (120) for detecting an electric energy storage capacity parameter related to the connected electric contacting element (300); and a determination unit (130) for determining whether the vibration head (210) is connected with the electric contacting element (300) based on the determined electric energy storage capacity parameter.