Vibration Sensor Localization for Dust-Resistant Robot Workspaces

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Solution Overview

Problem

Conventional methods for human localization in robot workspaces, such as laser curtains and LIDAR devices, are expensive and unsuitable for environments with limited visibility, like dusty or foggy conditions, necessitating a more cost-effective and flexible solution.

Innovation Solution

Utilizing vibration sensors, particularly inertial measurement units (IMUs), to detect and triangulate human vibrations for localization, employing artificial neural networks and self-supervised training with additional sensors like LIDAR for improved accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If laser curtains or LIDAR devices are used for human localization, then measurement precision is improved, but device complexity and cost increase

Engineering Contradiction:
Improvehuman localization precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces complex optical systems (laser curtains, LIDAR) with simple vibration sensors that detect mechanical vibrations from human footsteps. This substitution maintains localization capability while dramatically reducing system complexity and cost, as vibration sensors are inexpensive and computationally simple to implement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent uses multiple inexpensive vibration sensors instead of expensive optical systems. These simple sensors can be deployed in large numbers at low cost, providing redundant detection capabilities without significantly increasing overall system complexity, thereby achieving good localization precision through economical means.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Measurement precision

If LIDAR or camera systems are used for human detection, then measurement precision is improved, but adaptability to different environments deteriorates

Engineering Contradiction:
Improvehuman detection accuracyVSAvoidenvironmental adaptability
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent replaces vision-based systems (cameras, LIDAR) that are sensitive to environmental conditions with vibration-based detection. Vibration sensors are unaffected by dust, fog, or lighting conditions, providing consistent human localization performance across diverse environments while maintaining detection accuracy through vibration pattern recognition.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If conventional cages are used for safety, then reliability is improved, but device complexity and ease of operation worsen

Engineering Contradiction:
Improvesafety reliabilityVSAvoidcage system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces physical cage structures with a virtual safety boundary defined by vibration sensor detection. This eliminates the need for complex mechanical barriers while maintaining safety reliability through continuous monitoring of human presence in the robot's workspace, thereby reducing device complexity and improving ease of operation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a dynamic safety system where the virtual cage boundary can adapt based on detected vibration patterns. Unlike static physical cages, the vibration-based system can dynamically respond to human movement, providing reliable safety protection while allowing flexible operation and reducing mechanical complexity.

Inventive Principle:
Principle #15Dynamics

4Device complexity

If vibration sensors are used for human localization, then device complexity is reduced, but measurement precision may deteriorate

Engineering Contradiction:
Improvesystem complexityVSAvoidlocalization precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent combines data from multiple vibration sensors to achieve accurate human localization. By merging information from several simple sensors and analyzing vibration patterns collectively, the system compensates for individual sensor limitations and achieves precision comparable to complex optical systems while maintaining low device complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent implements feedback mechanisms where vibration sensor data is continuously processed and used to update human position estimates. This feedback loop allows the simple vibration-based system to refine localization precision over time, compensating for the inherent simplicity of individual sensors through iterative improvement.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Provides a cost-effective, flexible, and robust human localization system that functions in environments with poor visibility, ensuring safe robot operation by distinguishing human-generated vibrations from machine noise, with simplified computation and reduced installation complexity.

Implementation Method 1

a first sensor 102, configured to detect a vibration 104 and generate a first electrical signal in response to the detection of the vibration 104

Methodology Applied
Scientific EffectVibration detection: Vibration

Data Source

PatentUS12409555B2Localization system and method
Publication Date: 2025.09.09 INTEL CORP
  • US12409555B2 patent drawing
  • US12409555B2 patent drawing
  • US12409555B2 patent drawing

AI summary

A localization system includes a first sensor, configured to detect a vibration and generate a first electrical signal in response to the detection of the vibration; a second sensor, configured to detect a vibration and generate a second electrical signal in response to the detection of the vibration; a third sensor, configured to detect a vibration and generate a third electrical signal in response to the detection of the vibration; anda processor, configured to determine a position of a source of the vibration based on the first electrical signal, the second electrical signal, and the third electrical signal.