Vibration Motor Elastic Support for Stable Reciprocation

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Solution Overview

Problem

Conventional vibration motors face challenges in stabilizing the reciprocation of the moving body due to difficulties in coupling with magnetic fluid, leading to unstable vibrations and increased complexity in design.

Innovation Solution

A vibration motor design featuring a stationary portion with a cylindrical housing, a movable portion with a magnet, and an elastic member that supports the movable portion for stable vibration along a central axis, utilizing a coil to generate a magnetic field and an elastic member to stabilize the vibration, while minimizing the need for additional elastic members and reducing the risk of magnetic attraction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If magnetic fluid is used to support the moving body reciprocation, then the moving body can be supported, but coupling between the magnetic fluid and other members becomes difficult leading to unstable reciprocation

Engineering Contradiction:
Improvestability of reciprocationVSAvoidcoupling difficulty
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent removes the magnetic fluid from the system entirely and replaces it with a mechanical elastic member (spring) for supporting the moving body's reciprocation. This extraction eliminates the coupling difficulties inherent in magnetic fluid systems while maintaining the necessary support function, thereby improving reliability without the complexity of magnetic fluid coupling.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent substitutes the magnetic fluid-based support system with a purely mechanical elastic member system. The elastic member provides direct mechanical support for reciprocation, replacing the indirect magnetic field-based support that suffered from coupling issues. This mechanical substitution simplifies the system while ensuring stable reciprocation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If multiple elastic members are used to support the movable portion, then vibration stability can be improved, but device complexity and cost increase

Engineering Contradiction:
Improvevibration stabilityVSAvoidnumber of elastic members
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent designs a single elastic member that performs multiple functions: supporting the movable portion's reciprocation, providing vibration stability, and acting as a mechanical stop. This multi-functional design eliminates the need for separate components, achieving vibration stability without increasing device complexity or requiring multiple elastic members.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines the support function and vibration stabilization function into a single elastic member rather than using separate components. The elastic member is positioned and configured to simultaneously provide upward support during reciprocation and limit downward movement, merging multiple functions into one component to reduce complexity.

Inventive Principle:
Principle #5Merging (Combining)

3Reliability

If magnetic fluid is used for support, then the moving body can be suspended, but the risk of magnetic attraction between components increases

Engineering Contradiction:
Improvesupport stabilityVSAvoidmagnetic attraction
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the magnetic fluid from the support mechanism, eliminating the source of unwanted magnetic attraction between components. By using a mechanical elastic member instead, the system maintains support stability without the harmful magnetic interactions that occur when magnetic fluid is present in close proximity to other magnetic components.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves stable and efficient vibration with reduced resilience and complexity, enhancing product performance and cost-effectiveness by eliminating the need for dual elastic members and minimizing magnetic attraction issues.

Implementation Method 1

a coil that can apply a driving force to the movable portion

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Implementation Method 2

The elastic member is fixed to both the top surface portion and the movable portion, and supports the movable portion in a way that the movable portion is capable of vibrating along the central axis

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS12166396B2Vibration motor with bearing portion and air passage and air hole
Publication Date: 2024.12.10 NIDEC CORP(JP)
  • US12166396B2 patent drawing
  • US12166396B2 patent drawing
  • US12166396B2 patent drawing

AI summary

A vibration motor and a tactile device are provided. The vibration motor has: a stationary portion; a movable portion having a magnet and capable of vibrating with respect to the stationary portion along a central axis extending in an up-down direction; and an elastic member. The stationary portion has: a housing, disposed radially outside from the movable portion and having a cylindrical shape extending along the central axis; a top surface portion, disposed above the movable portion, fixed to the housing, and extended in a direction intersecting with the central axis; and a coil, capable of applying a driving force to the movable portion. The elastic member is disposed below the top surface portion and above the movable portion. The elastic member is fixed to the top surface portion and the movable portion and supports the movable portion so that the movable portion can vibrate along the central axis.