Vibration Roller with Dual Detectors for Real-Time Soil Modulus

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Solution Overview

Problem

Current methods for detecting the modulus of elasticity of soil layers, such as the falling weight deflectometer, are time-consuming and hinder real-time compaction control due to their inability to differentiate between individual layer moduli in multi-layered soil structures, especially unbound layers, and provide delayed results.

Innovation Solution

A drivable device equipped with a vibration means and two detection devices, one in the load introduction area and another outside, allows for simultaneous soil compaction and precise measurement of depression troughs to determine the equivalent and bedding moduli of elasticity, enabling continuous monitoring and control during compaction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the falling weight deflectometer method is used to detect layer modulus of elasticity, then measurement precision is improved, but loss of time increases significantly

Engineering Contradiction:
Improvelayer modulus of elasticity detectionVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent combines the compaction device and detection devices into a single integrated system. The detection devices are mounted on the compaction device, allowing simultaneous compaction and measurement operations. This merging eliminates the need to stop compaction for separate FWD measurements, thereby reducing time loss while maintaining measurement precision.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent enables continuous compaction and measurement operations by integrating the detection system into the compaction device. The detection devices continuously monitor depression troughs during the compaction process, allowing real-time determination of layer moduli without interrupting the compaction workflow. This continuity significantly reduces measurement time compared to traditional stop-and-measure approaches.

Inventive Principle:
Principle #20Continuity of useful action

2Measurement precision

If detection devices are placed far from the load introduction area, then the influence of deeper layers on measured depressions increases, but measurement precision for uppermost layer moduli decreases

Engineering Contradiction:
Improveuppermost layer modulus detectionVSAvoiddetection device arrangement
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs multiple detection devices positioned at different distances from the load introduction area. Detection devices closer to the load center primarily measure the uppermost layer's response, while devices farther away capture the influence of deeper layers. This local quality differentiation allows the system to isolate and measure the modulus of elasticity of specific layers by analyzing the differential responses at various positions.

Inventive Principle:
Principle #3Local quality

3Productivity

If compaction continues after maximum compaction is achieved, then productivity is maintained, but loss of energy increases due to renewed loosening and excess strain

Engineering Contradiction:
Improvecompaction work rateVSAvoidcompaction energy
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements real-time feedback control by continuously monitoring the depression troughs during compaction operations. The detection devices provide continuous data on the compaction status and layer modulus of elasticity, allowing the system to identify when maximum compaction has been achieved. This feedback mechanism enables the compaction process to automatically adjust or terminate, preventing energy waste from excessive compaction while maintaining optimal productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables rapid, cost-effective, and precise determination of soil layer moduli, allowing for effective compaction control and real-time monitoring of the compaction status and carrying capacity of soil structures, particularly asphalt roads.

Implementation Method 1

a vibration means or device, via which load pulses which compact the soil layer structure can be introduced into at least one load introduction area

Methodology Applied
Scientific EffectVibration: Vibration

Implementation Method 2

a first and a second detection device for detecting a modulus of elasticity of the soil layer structure

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS8671760B2Drivable device for compacting a soil layer structure and method for ascertaining a layer modulus of elasticity of an uppermost layer of this soil layer structure
Publication Date: 2014.03.18 BOMAG GMBH
  • US8671760B2 patent drawing
  • US8671760B2 patent drawing
  • US8671760B2 patent drawing

AI summary

The present invention relates to a drivable device for compacting a soil layer structure, having at least one vibration means or device, such as a vibration roller or a vibration plate, via which load pulses (P), which compact the soil layer structure, can be introduced into at least one load introduction area. At least one first and one second detection means or devices for detecting the modulus of elasticity of the soil layer structure are provided, which are situated spaced apart from one another on the drivable device in such a way that the first detection means or device allows a detection in the load introduction area and at least the second detection means or devices allows a detection outside the load introduction area. The present invention also relates to a method for ascertaining a layer modulus of elasticity.