Vibration Speaker Using Haptic Actuators for Cost Reduction

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Solution Overview

Problem

High-cost bone conduction audio products with high fidelity are not economically viable for applications requiring lower fidelity audio performance, which limits their accessibility for environments where enhanced safety through reduced ambient sound interference is desirable.

Innovation Solution

The development of vibration speakers using haptic drivers and relatively inexpensive haptic actuators, such as eccentric rotating mass, linear resonant actuator, and piezoelectric elements, to transmit audio as physical vibrations via the skull or outer ears, providing a cost-effective alternative to high-fidelity bone conduction speakers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high fidelity bone conduction speakers are used, then audio quality is improved, but product cost increases

Engineering Contradiction:
Improveaudio qualityVSAvoidproduct cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces expensive high-fidelity bone conduction speakers with inexpensive haptic actuators (eccentric rotating mass, linear resonant actuators, or piezoelectric elements) that generate vibrations through simple mechanical or electromagnetic mechanisms. These lower-cost components achieve sufficient audio transmission for basic applications without the complex high-fidelity engineering of traditional bone conduction speakers.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent substitutes traditional acoustic bone conduction speaker mechanisms with haptic actuation systems. Instead of using complex acoustic transducers designed for high-fidelity bone conduction, the invention employs simpler haptic actuators that convert electrical signals into mechanical vibrations, which are then transmitted through the skull to the inner ear. This mechanical substitution significantly reduces manufacturing costs while maintaining functional adequacy for non-audiophile applications.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of manufacture

If haptic actuators are used instead of high-fidelity bone conduction speakers, then product cost is reduced, but audio fidelity deteriorates

Engineering Contradiction:
Improveproduct costVSAvoidaudio fidelity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent applies partial action by using haptic actuators that provide sufficient vibration transmission for basic audio needs without achieving the full fidelity of high-end bone conduction speakers. For applications where ambient awareness is prioritized over audio quality (such as safety-oriented headsets during exercise or commuting), this partial performance level is actually optimal and cost-effective.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These vibration speakers offer enhanced safety and reduced cost, making them suitable for applications where lower fidelity audio is sufficient, thereby providing a more affordable solution for environments needing reduced ambient sound interference.

Implementation Method 1

haptic actuators, such as eccentric rotating mass, linear resonant actuator, and piezoelectric elements

Methodology Applied
Scientific EffectEccentric rotating mass: Eccentric

Implementation Method 2

haptic actuators, such as eccentric rotating mass, linear resonant actuator, and piezoelectric elements

Methodology Applied
Scientific EffectLinear resonant actuator: Resonance

Implementation Method 3

haptic actuators, such as eccentric rotating mass, linear resonant actuator, and piezoelectric elements

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS10339915B2Vibration speaker for audio headsets
Publication Date: 2019.07.02 DISNEY ENTERPRISES INC
  • US10339915B2 patent drawing
  • US10339915B2 patent drawing
  • US10339915B2 patent drawing

AI summary

There are provided audio headsets including one or more vibration speakers. Each vibration speaker includes a haptic driver and a haptic actuator for generating physical vibrations based on an audio input to the vibration speaker. In addition, each vibration speaker includes a rigid output surface designed to make physical contact with a user of the audio headset. The haptic actuator is designed to transfer the physical vibrations generated by the vibration speaker to the user via the rigid output surface.