Vibration-Based Timber Pole Decay Detection

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Solution Overview

Problem

Timber distribution poles are susceptible to decay and section loss due to insects, fungi, and rot, making it difficult for linemen to assess structural safety, especially as decay often occurs below the ground line and is not readily detectable with conventional methods.

Innovation Solution

An electronic device equipped with a vibration sensor and processor that performs nondestructive condition assessment by measuring vibrations and using a physics model to estimate decay, providing a safe-to-climb indication through wireless communication and output interfaces like indicator lights, speakers, and displays, without requiring excavation or boring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional inspection methods are used, then the inspection process is simple, but decay below the ground line cannot be detected

Engineering Contradiction:
Improvedecay detection accuracyVSAvoidinspection complexity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces conventional mechanical inspection methods (visual examination, physical probing) with a vibration-based measurement system. An accelerometer measures pole vibrations at multiple frequencies, and a processor analyzes these vibrations to detect decay below the ground line without physical excavation or boring, thereby improving detection accuracy while maintaining operational simplicity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces vibration measurements as an intermediary parameter to indirectly detect decay conditions. Instead of directly observing decay, the system measures pole vibrations and uses signal processing to infer decay presence, enabling detection of subsurface conditions without direct physical access.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If excavation or boring is performed to detect decay, then decay detection accuracy improves, but the inspection becomes destructive and labor-intensive

Engineering Contradiction:
Improvedecay detection accuracyVSAvoidinspection labor intensity
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces destructive mechanical methods (excavation, boring) with a non-contact vibration measurement system. An accelerometer attached to the pole surface measures vibrations that propagate through the entire pole structure, allowing decay detection without any physical disruption to the pole or surrounding soil, thereby eliminating labor-intensive excavation while maintaining high detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The pole itself serves as the measurement medium. By measuring vibrations of the pole structure, the system allows the pole to reveal its own condition through its natural vibrational response, eliminating the need for external destructive intervention to access subsurface decay information.

Inventive Principle:
Principle #25Self-service

3Productivity

If vibration-based assessment is used, then inspection speed improves, but measurement precision requirements increase

Engineering Contradiction:
Improveinspection speedVSAvoidvibration measurement accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent segments the vibration measurement into multiple frequency components. The processor analyzes vibrations at different frequencies (including fundamental frequency and harmonics) to extract decay information, allowing rapid assessment while maintaining precision through multi-frequency analysis rather than requiring ultra-high precision at a single frequency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system measures vibrations at multiple frequencies beyond the minimum single frequency requirement. By capturing and analyzing a spectrum of vibrational frequencies rather than just one, the system achieves robust decay detection with moderate precision requirements at each frequency, enabling fast inspection without sacrificing accuracy.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise and accurate assessment of pole health, improving safety and reducing costs by enabling linemen to quickly determine if a pole is safe to climb without destructive or labor-intensive methods.

Implementation Method 1

a vibration sensor configured to perform a vibration measurement of the timber distribution pole

Methodology Applied
Scientific EffectVibration: Vibration

Data Source

PatentUS10612995B2Nondestructive inspection tools for timber distribution poles, and related methods
Publication Date: 2020.04.07 DUKE ENERGY CORP
  • US10612995B2 patent drawing
  • US10612995B2 patent drawing
  • US10612995B2 patent drawing

AI summary

Electronic nondestructive inspection tools for timber distribution poles are provided herein. An electronic nondestructive inspection tool includes a vibration sensor configured to perform a vibration measurement of a timber distribution pole. In some embodiments, the electronic nondestructive inspection tool includes a processor configured to perform operations including estimating decay of the timber distribution pole, using the vibration measurement and a physics model of the timber distribution pole; and outputting an indication of the decay of the timber distribution pole. Related methods are also provided.