Curved Linkage Structure in Vibrator Elements for Shock Resistance
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Solution Overview
Problem
Existing piezoelectric vibrator elements are prone to cracking or breaking due to stress concentration when subjected to external shocks, as the linkage section shifts and concentrates stress in specific inner right-angled portions.
Innovation Solution
The vibrator element design incorporates a linkage section with at least one section having a curved surface, dispersing stress rather than concentrating it, and a manufacturing method involving a protective film and dry etching to form the element's shape, reducing stress concentration.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the linkage section is shifted to one side of the vibrator element, then the support stress effect on vibration is suppressed, but stress concentrates in the inner right-angled portion of the linkage section causing cracking or breaking under external shock
Solution Approach 1:
The patent applies curvature to the linkage section by forming a curved surface at the inner right-angled portion where stress concentrates. This curved surface design redistributes the stress field, preventing stress concentration that would lead to cracking. The curved geometry transforms the sharp angular stress concentration into a distributed stress pattern across the curved surface, thereby improving shock resistance while maintaining the shifted linkage configuration for vibration performance.
2Ease of manufacture
If the linkage section has a right-angled configuration, then manufacturing is simplified, but stress concentration occurs at the inner right-angled portion under external shock
Solution Approach 1:
The patent applies local quality by modifying only the specific inner right-angled portion of the linkage section where stress concentrates, rather than changing the entire linkage geometry. The curved surface is formed locally at the stress concentration point, while the rest of the linkage section maintains its original right-angled configuration for ease of manufacture. This localized modification balances manufacturing simplicity with crack resistance.
3Strength
If the curved surface is formed on the first linkage surface, then stress dispersion is achieved, but manufacturing complexity increases due to additional etching steps
Solution Approach 1:
The patent merges the curved surface formation process with the existing etching工艺流程 by using the same protective film pattern formation step to define both the vibrator element outline and the curved surface location. The curved surface is created during the etching process itself rather than as a separate post-processing step, thereby achieving stress dispersion through curvature while minimizing additional manufacturing complexity.
Data Source
AI summary
A vibrator element includes a vibrator section that has a first principal surface, a second principal surface, a first side surface, and a second side surface, a support section that is disposed at a distance from the vibrator section and has a first support side surface facing the first side surface of vibrator section and a second support side surface extending in a direction that intersects with the direction in which the first support side surface extends, and a linkage section that has a first linkage surface coupled to the first side surface and the first support side surface and a second linkage surface coupled to the second side surface and the second support side surface, and the first linkage surface has a configuration in which at least one of a first section coupled to the first side surface and a second section coupled to the first support side surface has a curved surface.


