Vibratory linear actuator, fastening structure for fastening vibratory linear actuator to fastening portion counterpart, and cutter

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Solution Overview

Problem

The existing vibratory linear actuators face challenges in size reduction of the stator element while maintaining the integrity of the fastening portion counterpart, often leading to deformation issues when fastened to other components.

Innovation Solution

The vibratory linear actuator incorporates a stator element with a fastening portion featuring a pair of legs and protrusions that face each other, allowing for secure attachment to a fastening portion counterpart, thereby reducing the size of the stator element and preventing deformation of the counterpart.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the stator element is reduced in size, then the overall actuator size is reduced, but the fastening portion counterpart deforms

Engineering Contradiction:
Improvestator element sizeVSAvoidfastening portion counterpart integrity
Core Design Contradiction:
Volume of moving objectVSStability of the object's composition

Solution Approach 1:

The fastening portion is segmented into two functional elements: legs that provide mechanical support and protrusions that provide locking function. This segmentation allows the fastening portion to maintain structural integrity while reducing overall stator element size, as the distributed contact points concentrate stress appropriately without deforming the fastening portion counterpart

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The fastening portion combines different geometric features (legs and protrusions) to create a composite structural solution. The legs provide broad support area while protrusions provide localized locking, creating a composite fastening system that maintains counterpart integrity despite reduced stator element dimensions

Inventive Principle:
Principle #40Composite materials

2Device complexity

If a conventional fastening portion is used, then the structure is simple, but deformation of the fastening portion counterpart occurs

Engineering Contradiction:
Improvefastening portion structureVSAvoidfastening force stability
Core Design Contradiction:
Device complexityVSStrength

Solution Approach 1:

The fastening portion is divided into legs for support and protrusions for locking, creating a segmented structure that enhances fastening force stability. The multiple contact points distribute and stabilize the fastening force, preventing counterpart deformation while maintaining reasonable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The protrusions act as intermediary elements that mediate between the fastening portion and the fastening portion counterpart. They provide a localized interface that concentrates fastening force in specific areas, stabilizing the connection and preventing deformation of the counterpart while adding minimal structural complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20240405618A1Vibratory linear actuator, fastening structure for fastening vibratory linear actuator to fastening portion counterpart, and cutter
Publication Date: 2024.12.05 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US20240405618A1 patent drawing
  • US20240405618A1 patent drawing
  • US20240405618A1 patent drawing

AI summary

According to the present disclosure, a vibratory linear actuator, a fastening structure for fastening the vibratory linear actuator to a fastening portion counterpart, and a cutter enabled to achieve a size reduction of the stator element while suppressing deformation of the fastening portion counterpart is provided. A vibratory linear actuator according to the present disclosure includes stator element capable of driving a movable element. This stator element includes stator body and fastening portion connected to stator body and capable of being fastened to fastening portion counterpart provided to another component. In a side view in a state where stator element is disposed in such a way one surface of stator body faces downwards, fastening portion includes: a pair of legs protruding downwards from one surface and facing each other; and a pair of protrusions that are provided to legs, respectively, and protruding inward in a direction in which the legs face each other.