Vibratory Meter Bias Detection via Zero-Flow Comparison

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Solution Overview

Problem

Vibratory meters face challenges in accurately measuring fluid properties due to measurement biases caused by reference zero-flow values, which may not be suitable for all processes and can lead to inaccurate flow rate calculations.

Innovation Solution

A meter electronics system is developed to detect measurement biases by measuring multiple zero-flow values, comparing them to a reference zero-flow value, and determining a bias indicator, which can include a signum ratio or central tendency values, to assess the reliability of the reference zero-flow value.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a reference zero-flow value is used to calculate flow rate, then flow rate measurement is enabled, but measurement bias occurs that reduces accuracy

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidreference zero-flow value suitability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary detection of measurement bias by comparing multiple zero-flow values to the reference zero-flow value before actual flow rate measurements are made. This preliminary action identifies whether the reference zero-flow value is suitable for the specific process, allowing corrective actions to be taken beforehand to ensure accurate measurements.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system establishes a feedback mechanism where measurement results are continuously monitored and compared against expected ranges. When measurement bias is detected through the bias detection algorithm, the system can trigger alerts or automatic corrections, creating a closed-loop control system that maintains measurement accuracy over time.

Inventive Principle:
Principle #23Feedback

2Reliability

If zero verification is performed to ensure reference zero-flow value accuracy, then measurement reliability improves, but additional time and complexity are required

Engineering Contradiction:
Improvereference zero-flow value verificationVSAvoidzero verification system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The vibratory meter performs self-verification of its reference zero-flow value by automatically measuring multiple zero-flow values and comparing them to the reference value using an integrated bias detection algorithm. This self-service capability eliminates the need for external verification equipment or manual calibration procedures, reducing system complexity while maintaining high reliability.

Inventive Principle:
Principle #25Self-service

3Measurement precision

If multiple zero-flow values are measured and compared to detect bias, then measurement accuracy improves, but measurement time and processing complexity increase

Engineering Contradiction:
Improvebias detection accuracyVSAvoidzero-flow measurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system measures multiple zero-flow values (excessive action) to ensure accurate bias detection, but implements this efficiently by using statistical methods that require only a limited number of measurements to achieve confidence in the results. This partial application of repeated measurements balances accuracy requirements with time constraints.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS20240255340A1Detecting a measurement bias of a reference zero-flow value
Publication Date: 2024.08.01 MICRO MOTION INC
  • US20240255340A1 patent drawing
  • US20240255340A1 patent drawing
  • US20240255340A1 patent drawing

AI summary

A vibratory meter (5) configured to detect a measurement bias of a reference zero-flow value is provided. The vibratory meter (5) comprises a sensor assembly (10) and a meter electronics (20) communicatively coupled to the sensor assembly (10). The meter electronics (20) is configured to measure a plurality of zero-flow values of the sensor assembly (10) and compare the plurality of zero-flow values to a reference zero-flow value to determine a bias indicator of the reference zero-flow value.