Vienna Rectifier LCL Filter Harmonic Suppression

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Solution Overview

Problem

Three-phase PWM rectifiers face challenges with high harmonic distortion, complex structure, high cost, and risk of break-through phenomena, especially in medium and high voltage, large power applications, where existing inductor L filters provide inadequate harmonic attenuation and dynamic performance.

Innovation Solution

A three-phase rectification module using a Vienna rectifier with LCL filters, comprising a first and second inductor and a capacitive branch, optimized to achieve a power factor less than one and minimize phase difference between input voltage and current, effectively suppressing high-order harmonics with reduced inductance and switching devices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If inductor L filter is used in three-phase PWM rectifier, then the rectifier can store energy and filter switch harmonic, but the harmonic attenuation rate is only -20 dB/Dec which is insufficient for large power applications

Engineering Contradiction:
Improveharmonic attenuationVSAvoidfiltering performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The patent combines inductor L and capacitor C to form an LCL filter structure, merging the filtering functions of both components to achieve a harmonic attenuation rate of -60 dB/Dec, which is three times better than the traditional inductor L filter alone.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses a composite filtering structure combining inductive and capacitive elements (LCL filter) to achieve superior harmonic attenuation performance compared to single-component filters, enabling effective filtering for large power applications.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If inductance is increased to improve harmonic filtering effect, then filtering performance improves, but the volume and cost of inductor L greatly increase

Engineering Contradiction:
Improveharmonic filteringVSAvoidinductor volume
Core Design Contradiction:
Object-affected harmful factorsVSVolume of stationary object

Solution Approach 1:

By merging inductor and capacitor into an LCL filter structure, the system achieves high harmonic attenuation (-60 dB/Dec) without requiring excessive inductance, thereby reducing inductor volume and cost while maintaining effective filtering performance.

Inventive Principle:
Principle #5Merging (Combining)

3Object-affected harmful factors

If inductance is increased to achieve better filtering effect, then harmonic attenuation improves, but the response time of the system is prolonged reducing dynamic performance

Engineering Contradiction:
Improveharmonic attenuationVSAvoidsystem response speed
Core Design Contradiction:
Object-affected harmful factorsVSSpeed

Solution Approach 1:

The LCL filter structure combines inductive and capacitive elements to achieve high harmonic attenuation (-60 dB/Dec) with faster transient response compared to traditional high-inductance filters, improving both filtering performance and dynamic response speed.

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If three-phase PWM rectifier with many switch elements is used, then energy feedback capability is achieved, but the structure becomes complicated and price increases

Engineering Contradiction:
Improveenergy feedback capabilityVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts the energy feedback function from the complex three-phase PWM rectifier structure by using a simplified three-phase uni-directional rectification unit combined with LCL filter, achieving the same functionality with reduced structural complexity and lower cost.

Inventive Principle:
Principle #2Taking out (Extraction)

5Ease of manufacture

If three-phase PWM rectifier is used, then high power factor is achieved, but switch order harmonic voltage and current are generated polluting the grid

Engineering Contradiction:
Improvepower factorVSAvoidswitch order harmonic
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The LCL filter merges inductive and capacitive filtering to effectively suppress switch order harmonics generated by the three-phase PWM rectifier, reducing grid pollution while maintaining high power factor performance.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent converts the harmful switch order harmonics into manageable ripple components that can be filtered by the LCL filter, transforming the pollution problem into a controllable filtering task that maintains high power factor while protecting the grid.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The LCL filter achieves a harmonic attenuation rate of -60 dB/Dec, three times that of a single inductor L filter, reducing volume and cost while enhancing dynamic performance and suppressing low-order harmonics, making it suitable for large power applications without energy feedback.

Implementation Method 1

Each set of the LCL filter unit comprises: a first inductor Ls, a second inductor Lr and a capacitive branch

Methodology Applied
Scientific EffectInductive reactance: Inductor

Implementation Method 2

The capacitive branch comprises at least one first capacitor Cr

Methodology Applied
Scientific EffectCapacitive reactance: Capacitance

Data Source

PatentUS8971068B2Three-phase rectification module, the system thereof and harmonic suppression method
Publication Date: 2015.03.03 DELTA ELECTRONICS (SHANGHAI) CO LTD
  • US8971068B2 patent drawing
  • US8971068B2 patent drawing
  • US8971068B2 patent drawing

AI summary

A three-phase rectification module, the system thereof and harmonic suppression method are provided. The module includes an LCL filter unit, a Vienna rectifier coupled to the LCL filter unit, and a rectifier control unit for controlling the power factor of the three-phase AC power source and the DC output voltage of the Vienna rectifier. A commutation diode is serially connected on the bridge-arm of each set of uni-directional rectification branches which are included in the Vienna rectifier, making it function as current uni-directionally. Herein, the power factor of the three-phase AC power source is matched with the parameters of the LCL filter unit, such that the absolute value of the phase difference between the AC input voltage and the current of the Vienna rectifier is close or equal to zero.