Viewing Angle Control Device Groove Electrode Design

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing viewing angle control devices face issues with alignment film coating liquid overflow, leading to reduced adhesion of sealing members and decreased conductivity of power supply terminals due to the need for alignment film coating and voltage application.

Innovation Solution

A viewing angle control device with a groove on the inner surface of electrodes to prevent liquid overflow and a conductor with lower resistivity than the electrodes, connected at the groove or its periphery, to maintain voltage uniformity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If alignment film coating liquid is applied to the inner surface of the first electrode, then the alignment film is formed to control liquid crystal molecule orientation, but the coating liquid overflows and reaches the sealing member or power supply terminal causing reduced adhesion and conductivity

Engineering Contradiction:
Improvealignment film coating precisionVSAvoidsealing member adhesion and power supply terminal conductivity
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The first electrode is segmented by forming grooves that divide the electrode surface into distinct regions. The coating liquid is confined to specific regions between the grooves, preventing overflow to the sealing member and power supply terminal while ensuring adequate coverage of the alignment film in the effective display area.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The grooves act as intermediary structures that physically separate the coating liquid application area from the sealing member and power supply terminal. These grooves serve as barriers that intercept and contain the coating liquid, preventing it from reaching critical components that would be damaged by liquid contamination.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a groove is formed in the first electrode to prevent liquid overflow, then coating liquid containment is improved, but the electrode resistance increases due to the groove structure

Engineering Contradiction:
Improvecoating liquid containmentVSAvoidelectrode resistance uniformity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The compensation conductor is placed locally at the groove position where resistance increase occurs. This conductor has higher conductivity than the electrode material and is positioned specifically to compensate for the resistance increase caused by the groove, thereby restoring voltage uniformity across the electrode without requiring changes to the overall electrode design.

Inventive Principle:
Principle #3Local quality

3Length of moving object

If the first electrode is made thinner to reduce device thickness, then the overall display device thickness is reduced, but the electrode resistance increases and voltage uniformity deteriorates

Engineering Contradiction:
Improvedisplay device thicknessVSAvoidvoltage uniformity across electrode
Core Design Contradiction:
Length of moving objectVSManufacturing precision

Solution Approach 1:

The electrode structure is transformed into a composite system consisting of the thin first electrode and the compensation conductor. This composite structure combines the advantages of thin electrodes (reduced device thickness) with the benefits of the compensation conductor (improved voltage uniformity and reduced resistance), allowing both objectives to be achieved simultaneously.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The groove inhibits alignment film coating liquid overflow, ensuring the adhesion and conductivity of sealing and power supply components, while the conductor maintains voltage uniformity, addressing issues of adhesion and conductivity.

Implementation Method 1

when a voltage is applied to the pair of first electrodes 26 and 27, the liquid crystal molecules in the liquid crystal layer 23 are rotated, and the polarization of image light from the main liquid crystal display unit 14, which is linearly polarized light, is disturbed

Methodology Applied
Scientific EffectLiquid crystal rotation: Liquid Crystals

Implementation Method 2

it is necessary to apply an alignment film coating liquid and cure it to form alignment films 24, 25

Methodology Applied
Scientific EffectAlignment film coating and curing: Deposition (physical)

Data Source

PatentUS11086151B2Viewing angle control device, manufacturing method thereof and display panel
Publication Date: 2021.08.10 PANASONIC INTELLECTUAL PROPERTY CORP OF AMERICA
  • US11086151B2 patent drawing
  • US11086151B2 patent drawing
  • US11086151B2 patent drawing

AI summary

Provide are a viewing angle control device, a method of manufacturing the same, and a display panel. The viewing angle control device includes a first substrate and a second substrate disposed opposite each other; a first electrode and a second electrode disposed respectively on inner surfaces of the first substrate and the second substrate opposite each other; a first alignment film disposed on an inner surface of the first electrode opposite the second electrode; and a liquid crystal layer disposed between the first substrate and the second substrate. A groove is provided in a region of the inner surface of the first electrode, and a conductor that is electrically connected to the first electrode and has lower resistivity than the first electrode is provided at the groove or at a periphery of the groove.