Virtual Bone Mount Tracking for Free-Moving Robotic Arms

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Solution Overview

Problem

Existing surgical navigation systems face challenges in accurately tracking a robotic arm relative to patient anatomy when not mounted to the patient bed, and limitations on robotic arm movement when mounted to the patient bed.

Innovation Solution

A navigation tracker system using a combination of fluoroscopic markers, navigation markers, and optical tracking markers, along with a 3D camera and laser tracker, enables precise registration and navigation of a robotic arm relative to patient anatomy, allowing for accurate positioning without physical mounting to the patient bed.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the robotic arm is mounted to the patient bed, then tracking accuracy relative to patient anatomy is improved, but robotic arm movement freedom is restricted

Engineering Contradiction:
Improvetracking accuracyVSAvoidrobotic arm movement freedom
Core Design Contradiction:
Measurement precisionVSAdaptability or versatility

Solution Approach 1:

The patent introduces a navigation tracker as an intermediary component that couples to the patient bed rather than directly mounting the robotic arm to the patient bed. The navigation tracker includes multiple types of markers (fluoroscopic, optical, navigation) that serve as intermediaries for different imaging systems to track the robotic arm's position relative to patient anatomy, thereby maintaining tracking accuracy while preserving robotic arm movement freedom.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical mounting system with an optical and imaging-based tracking system. Instead of physically coupling the robotic arm to the patient bed for stability, the system uses fluoroscopic markers, optical tracking markers, and navigation markers detected by imaging devices to virtually establish and maintain the spatial relationship between the robotic arm and patient anatomy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the robotic arm is not mounted to the patient bed, then robotic arm movement freedom is improved, but tracking accuracy relative to patient anatomy deteriorates

Engineering Contradiction:
Improverobotic arm movement freedomVSAvoidtracking accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent merges multiple tracking systems into a unified navigation tracker. The navigation tracker combines fluoroscopic markers (detected by fluoroscopy imaging device), optical tracking markers (detected by optical imaging device), and navigation markers (detected by navigation system) into a single integrated system, allowing the robotic arm to be tracked accurately by multiple imaging modalities simultaneously without physical mounting.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The navigation tracker serves multiple functions: it provides tracking markers for fluoroscopy, optical tracking, and navigation systems simultaneously. This multi-functional design allows a single device to maintain tracking accuracy across different imaging modalities while the robotic arm remains unmounted and freely movable.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If multiple types of navigation markers are used on the navigation tracker, then registration accuracy across different imaging devices is improved, but device complexity is increased

Engineering Contradiction:
Improveregistration accuracyVSAvoidnavigation tracker complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the navigation tracker into distinct functional components with different marker types. Each marker type (fluoroscopic markers, optical tracking markers, navigation markers) is designed to work with specific imaging devices. This segmentation allows each imaging system to independently and accurately detect its corresponding markers, improving registration accuracy while organizing the complexity into manageable, specialized subsystems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate and unrestricted movement of a robotic arm relative to patient anatomy, maintaining precision and flexibility in surgical procedures.

Implementation Method 1

The navigation element of the first type includes a plurality of fluoroscopic markers capable of being detected by a first imaging device

Methodology Applied
Scientific EffectFluoroscopy: X-Ray

Implementation Method 2

The navigation element of the third type comprises a first optical tracking marker tracked by a third imaging device

Methodology Applied
Scientific EffectLaser tracking: Laser

Implementation Method 3

The navigation element of the second type includes a plurality of navigation markers capable of being detected by a second imaging device

Methodology Applied
Scientific EffectOptical detection: Photography

Data Source

PatentUS12419692B2Robotic arm navigation using virtual bone mount
Publication Date: 2025.09.23 MAZOR ROBOTICS
  • US12419692B2 patent drawing
  • US12419692B2 patent drawing
  • US12419692B2 patent drawing

AI summary

A system according to at least one embodiment of the present disclosure includes a processor; and a memory storing data thereon that, when processed by the processor, cause the processor to: determine, based on a navigation element of a first type and a navigation element of a second type both disposed on a navigation tracker, a first registration between the navigation tracker and an anatomical element; determine, based on a navigation element of a third type disposed on the navigation tracker, a second registration between a robotic arm and the navigation tracker; and navigate, based on the first registration and the second registration, the robotic arm relative to the anatomical element.