Virtual Building Controller With Local Failsafe I/O Control

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Solution Overview

Problem

Conventional building management systems require frequent and costly upgrades to adapt to changing building requirements, and modifications such as reconfiguring spaces for new tenants involve tedious and expensive processes due to the need for on-site technician visits and reprogramming of centralized controllers.

Innovation Solution

A distributed building management system utilizing a virtual controller hosted on a server and an intelligent IO module that provides local control commands based on sensor values, with fail-safe mechanisms to ensure continuous operation even when communication with the virtual controller is disrupted, allowing for remote management and reduced on-site intervention.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a centralized supervisory controller is used to control building management system components, then the system can be managed from a central location, but frequent and costly hardware and software upgrades are required to adapt to changing building requirements

Engineering Contradiction:
Improvecentralized management capabilityVSAvoidadaptability to changing building requirements
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent segments the building management system into distributed device controllers, each capable of autonomous operation, rather than relying on a single centralized controller. This segmentation allows individual controllers to be updated or modified independently, improving adaptability while maintaining centralized monitoring capabilities through the gateway interface.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a gateway as an intermediary between the centralized management interface and the distributed device controllers. This gateway enables centralized monitoring and configuration while allowing the actual control functions to reside at the distributed level, thus maintaining ease of centralized operation while improving adaptability to building changes.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If device controllers are repositioned or reprogrammed to accommodate building modifications, then the system can adapt to new tenant requirements, but technicians must visit the site which is time-consuming and expensive

Engineering Contradiction:
Improveability to accommodate building modificationsVSAvoidtime for technician visits and reprogramming
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The patent enables device controllers to be remotely configured and reprogrammed through the distributed architecture and gateway interface, allowing system adaptations to be performed without on-site technician visits. The controllers can self-configure based on building management system commands, eliminating the need for physical repositioning or manual reprogramming at the device location.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent creates a universal communication interface and standardized controller architecture that can handle various building modification scenarios through software configuration rather than physical changes. This multi-functional approach allows the same hardware to adapt to different building layouts and requirements through remote programming, reducing the need for site visits.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If communication with the virtual controller is disrupted, then system resilience is improved, but control commands cannot be received from the central system

Engineering Contradiction:
Improvecontinuous operation during communication failuresVSAvoidloss of centralized control capability
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent implements fail-safe control logic that is pre-programmed into the device controllers and IO modules. When communication with the virtual controller is disrupted, these pre-configured fail-safe routines automatically activate to maintain safe and continuous operation, ensuring reliability without requiring real-time centralized control commands.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent incorporates redundant control paths and local decision-making capabilities in the device controllers and IO modules. These cushioning measures are built in advance to handle communication failures, allowing the system to maintain operation during disruptions while automatically restoring centralized control capability when communication is re-established.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS11940786B2Building management system and method with virtual controller and failsafe mode
Publication Date: 2024.03.26 HONEYWELL INTERNATIONAL INC
  • US11940786B2 patent drawing
  • US11940786B2 patent drawing
  • US11940786B2 patent drawing

AI summary

A virtual controller is configured to send control commands to an edge controller such as in I/O module that is connected to a building management system component. The IO module is configured to communicate with the virtual controller and to provide local control commands to the building management system component that are based upon the control commands from the virtual controller when communication with the virtual controller is determined by the IO module to be functioning normally and are based upon one or more fail-safe commands generated by the IO module when communication with the virtual controller is determined by the IO module to not be functioning normally.