Virtual Drive Support for Real-Time Electric Drive Troubleshooting

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Solution Overview

Problem

Current remote support systems for electric drive apparatuses lack efficient methods for real-time, remote maintenance and troubleshooting, particularly in industrial settings, where direct access and virtual simulation capabilities are limited.

Innovation Solution

A system and method for providing live remote support through a virtual drive simulation environment, enabling remote service operators to connect with user devices and electric drive apparatuses via networks, allowing for real-time parameter adjustments, diagnostics, and virtual testing without physical presence, using a remote support tool unit, live support unit, and live feed unit for seamless communication and control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If remote support is provided without virtual simulation capability, then device complexity is reduced, but productivity and troubleshooting efficiency deteriorate

Engineering Contradiction:
Improvetroubleshooting efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the electric drive apparatus that replicates its operational parameters, diagnostic data, and control functions. This virtual simulation environment allows remote service operators to troubleshoot and test solutions without physically accessing the actual device, significantly improving troubleshooting efficiency while the complexity is managed through software-based virtualization rather than physical duplication

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The virtual simulation environment acts as an intermediary between the remote service operator and the actual electric drive apparatus. It translates complex device states into comprehensible virtual representations and enables remote interaction without requiring direct connection to the physical device, thereby improving productivity while keeping the actual device architecture unchanged

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If real-time remote access is implemented, then response time is reduced, but loss of time for system setup and connection increases

Engineering Contradiction:
Improveresponse timeVSAvoidconnection setup complexity
Core Design Contradiction:
Loss of timeVSDevice complexity

Solution Approach 1:

The virtual simulation environment is pre-configured with the electric drive apparatus's operational parameters, diagnostic routines, and control interfaces before remote support is needed. This preliminary setup allows immediate connection and troubleshooting without time-consuming on-site configuration, reducing response time while the connection infrastructure complexity is managed through automated provisioning

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If virtual simulation environment is used, then ease of operation for remote support is improved, but device complexity increases

Engineering Contradiction:
Improveremote support accessibilityVSAvoidsystem architecture complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent replaces physical presence and manual device manipulation with a virtual simulation environment that replicates device functionality through software. Remote service operators interact with virtual representations of the electric drive apparatus, eliminating the need for physical travel and on-site setup while improving ease of operation. The complexity is shifted from mechanical/physical systems to software-based virtualization infrastructure

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP3480670B1Method for remote support of electric drive apparatus
Publication Date: 2023.12.20 ABB (SCHWEIZ) AG
  • EP3480670B1 patent drawingFigure 1
  • EP3480670B1 patent drawingFigure 2
  • EP3480670B1 patent drawingFigure 3

AI summary

The invention relates to electric drive apparatuses used in different industries for different applications more particularly to a method for remote support of an electric drive apparatus. The method comprises: establishing a live support session with virtual drive assistance between a first apparatus and a third apparatus in the remote support site, said first apparatus having a connection with a local electric drive apparatus in a local site, and said third apparatus having a connection to a virtual drive tool for virtual drive assistance; downloading by said third apparatus from said first apparatus parameter settings and other relevant process information of the local electric drive apparatus to said third apparatus; and controlling and/or operating said virtual drive tool by said third apparatus to provide assistance to a user of said first apparatus.