Virtual Internal Fixture Generation for Fracture Reduction

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Solution Overview

Problem

Current internal fixation procedures for fractures are challenging due to the variability in the number, position, and shape of fracture fragments, leading to difficulties in manufacturing personalized internal fixtures and achieving accurate reduction and fixation.

Innovation Solution

A method and apparatus for generating a virtual internal fixture based on image reduction of fractured bones, which involves recognizing fracture fragment positions and shapes, determining conformity, performing image reduction, and generating a virtual internal fixture with adjustable fixing hole positions and directions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If commercialized standardized plates and screws are used for internal fixation, then manufacturing cost and availability are improved, but fitting accuracy and procedure success rate deteriorate

Engineering Contradiction:
Improvemanufacturing availabilityVSAvoidfitting accuracy
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The system performs preliminary image reduction and virtual internal fixation planning before the actual surgery. By pre-determining the optimal plate configuration, hole positions, and screw insertion points through image processing and virtual simulation, the system enables customized plate design that fits the patient's specific bone geometry, thereby resolving the contradiction between standardized manufacturing and custom fitting accuracy

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system creates a virtual copy of the patient's fractured bone structure through medical image processing and reduction algorithms. This digital replica is then used to design and manufacture a customized internal fixture that precisely matches the patient's anatomy, allowing standardized manufacturing processes to produce custom-fitted implants, thus resolving the contradiction between manufacturing standardization and fitting precision

Inventive Principle:
Principle #26Copying

2Adaptability or versatility

If the number of fracture fragments increases and irregular shape occurs, then fracture complexity increases, but reduction difficulty and procedure time increase

Engineering Contradiction:
Improvefracture type coverageVSAvoidreduction difficulty
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system automatically segments the fractured bone into multiple fragments through image processing and identifies each fragment's position, shape, and orientation. By computationally dividing and analyzing each fragment separately, the system can handle complex multi-fragment fractures without proportionally increasing procedure difficulty, as the computer-aided system manages the complexity that would be overwhelming for manual reduction

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the approach from manual physical manipulation to computational parameter analysis. By representing fracture fragments as digital objects with measurable parameters (position, orientation, shape), the system can systematically handle varying numbers and configurations of fragments through algorithmic processing rather than manual trial-and-error, thereby maintaining manageable complexity despite increased fracture variability

Inventive Principle:
Principle #35Parameter changes

3Loss of time

If mirror image of opposite non-fractured bone is used to infer original shape, then quick estimation is improved, but accuracy deteriorates

Engineering Contradiction:
Improveplanning timeVSAvoidshape inference accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

Instead of relying on the opposite bone as an external reference, the system uses the fractured bone fragments themselves as the reference. By analyzing the geometry and arrangement of the actual fracture fragments and performing image reduction on them, the system infers the original bone shape directly from the patient's own anatomy, eliminating the need for mirror imaging while maintaining both speed and accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system replaces the manual mirror-imaging technique with automated image processing algorithms. Through computer-aided reduction and digital reconstruction of fracture fragment positions, the system quickly and accurately infers the original bone shape without manual intervention, substituting computational mechanics for the imprecise mechanical mirror-imaging method

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of manufacture

If plate shape and size are selected from standardized options, then manufacturing simplicity is improved, but bone conformity and fixation reliability deteriorate

Engineering Contradiction:
ImprovestandardizationVSAvoidfixation reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The system performs preliminary virtual internal fixation simulation to determine the optimal plate configuration before manufacturing. By pre-calculating the ideal plate shape, size, and hole positions based on the patient's specific bone geometry and fracture pattern, the system enables customized plate design that ensures reliable fixation, resolving the contradiction between standardized manufacturing and fixation reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system transitions from static standardized plate selection to dynamic customized plate design. By adapting the plate configuration to match the specific anatomical and fracture characteristics of each patient through image-based planning, the system creates dynamic, patient-specific solutions rather than forcing static standardized options onto varying anatomies, thereby ensuring fixation reliability

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS12303206B2Method and apparatus for generating virtual internal fixture on basis of image reduction
Publication Date: 2025.05.20 THE CATHOLIC UNIV OF KOREA IND ACADEMIC COOP FOUND
  • US12303206B2 patent drawing
  • US12303206B2 patent drawing
  • US12303206B2 patent drawing

AI summary

Provided are a method and an apparatus for generating a virtual internal fixture on the basis of image reduction, the method including: recognizing positions and shapes of multiple fracture fragments in a medical fracture image including a fracture site; determining conformity of the multiple fracture fragments by analyzing the shapes of the multiple fracture fragments; performing image reduction of the fracture site by moving the positions of the multiple fracture fragments on the basis of the conformity; and generating the virtual internal fixture for fixing the fracture site for which image reduction has been performed.