Virtual Image Display Device Optical Path Reduction

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Solution Overview

Problem

Existing head-mounted displays have a long optical path length and large optical systems due to the formation of intermediate images in prisms, which limits the arrangement and size of projection optical members, leading to potential interference issues.

Innovation Solution

A direct virtual image display device with a first lens, a first prism, a second prism forming a prism light-guiding member, a polarized light separation film, an angle selection film, a second lens with a transmissive mirror, a quarter-wavelength plate, and a compensation lens, which selectively reflects and transmits video light to avoid intermediate image formation and reduce optical path length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If an intermediate image is formed in the first prism, then the image can be transmitted through the optical system, but the optical path length becomes long and the optical system becomes large

Engineering Contradiction:
Improveimage transmissionVSAvoidoptical path length
Core Design Contradiction:
ReliabilityVSLength of stationary object

Solution Approach 1:

The patent removes the intermediate image formation step from the optical path. By using a beam splitter to directly combine the projected light with the reflected light from the combiner, the system eliminates the need for intermediate image formation in the first prism, thereby shortening the optical path length while maintaining reliable image transmission.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the spatial arrangement of optical components by introducing a beam splitter that operates in a different dimensional plane. Instead of forming images sequentially through multiple prisms, the system uses the beam splitter to combine light paths in a way that reduces the overall optical path length while maintaining image quality.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the projection optical member is disposed in a direction inclined toward the face, then the optical path can be folded, but the projection optical member is disposed close to the face and interference is likely to occur

Engineering Contradiction:
Improveoptical path foldingVSAvoidinterference
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a beam splitter as an intermediary component that mediates between the projection optical member and the combiner. This beam splitter allows the projection optical member to be positioned closer to the user's face without causing interference, as the beam splitter manages the light paths and prevents direct interference between components.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If the projection optical member is disposed close to the face, then the device can be more compact, but the arrangement is limited and size is constrained

Engineering Contradiction:
Improvedevice sizeVSAvoidarrangement flexibility
Core Design Contradiction:
Volume of moving objectVSAdaptability or versatility

Solution Approach 1:

The patent employs dynamic light path management through the beam splitter and combiner arrangement. This allows the projection optical member to be positioned flexibly close to the face without compromising arrangement flexibility, as the optical paths can be dynamically controlled and adjusted through the beam splitting and combining mechanism.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures a magnification rate while minimizing the increase in optical system size and path length, allowing for a more compact and interference-free virtual image display.

Implementation Method 1

a polarized light separation film provided at a bonding site of the first prism and the second prism, the polarized light separation film having a flat surface shape, the polarized light separation film being configured to selectively reflect the video light guided in the first prism in accordance with a polarization direction

Methodology Applied
Scientific EffectPolarization: Polarisation

Implementation Method 2

an angle selection film disposed on an outer surface in the prism light-guiding member, on which the video light guided in the first prism and then reflected at the polarized light separation film is incident, the angle selection film being configured to exhibit a different separation characteristic depending on an incident angle of the video light

Methodology Applied
Scientific EffectAngle-dependent optical separation: Reflection

Implementation Method 3

a transmissive mirror disposed on a convex surface of the second lens, the transmissive mirror being configured to partially reflect the video light reflected at the polarized light separation film toward the polarized light separation film

Methodology Applied
Scientific EffectPartial reflection: Reflection

Implementation Method 4

a quarter-wavelength plate disposed between the angle selection film and the flat surface of the second lens

Methodology Applied
Scientific EffectQuarter-wavelength plate effect: Polarisation

Implementation Method 5

a first lens having a positive refractive power, the first lens on which the video light is incident from the display element

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20250004277A1Virtual image display device and optical unit
Publication Date: 2025.01.02 SEIKO EPSON CORP
  • US20250004277A1 patent drawing
  • US20250004277A1 patent drawing
  • US20250004277A1 patent drawing

AI summary

A virtual image display device includes: a first lens that has a positive refractive power and on which video light is incident from the display element, a first prism on which the video light passed through the first lens is incident, a second prism that is bonded to the first prism and that forms a prism light-guiding member, a polarized light separation film that is provided at a bonding site of the first prism and the second prism, an angle selection film disposed on an outer surface in the prism light-guiding member, a second lens that is disposed in a facing manner to the angle selection film, a transmissive mirror that is disposed on a convex surface of the second lens, a quarter-wavelength plate disposed between the angle selection film and the second lens, and a compensation lens that is bonded to the convex surface.