Virtual Image Optical Unit With Stray Light Suppression Filter

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Solution Overview

Problem

Existing virtual image display devices suffer from significant light leakage outside the emission pupil, leading to visibility of the image from the outside, particularly when diffraction gratings are used.

Innovation Solution

Incorporation of a stray light suppression filter on the external side of the second diffraction element to limit the passage of diffracted light, combined with a light-guiding member and diffraction elements to control the direction of image light propagation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a diffraction grating is used as the diffraction element, then the image light can be effectively diffracted toward the emission pupil, but a significant proportion of the image light leaks to the outside

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidlight leakage
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A stray light suppression filter is introduced as an intermediary component between the second diffraction element and the external environment. This filter selectively blocks diffracted light from escaping while allowing the desired image light to pass through, thereby resolving the contradiction between effective diffraction and light leakage prevention

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful diffracted light is extracted and separated from the main optical path by using the stray light suppression filter. The filter identifies and removes only the unwanted diffracted components while preserving the useful image light, thus solving the light leakage problem without compromising diffraction efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the second diffraction element is provided on the light emission side to form the emission pupil, then the image light can be directed to the observer, but light leaks to the outside enabling the image to be viewed from the outside

Engineering Contradiction:
Improveimage extractionVSAvoidexternal light leakage
Core Design Contradiction:
Ease of operationVSObject-generated harmful factors

Solution Approach 1:

The stray light suppression filter converts the harmful effect of light leakage into a beneficial selective filtering function. By positioning the filter to block only the unwanted diffracted light angles while permitting the desired image light to pass, it transforms the leakage problem into an enhanced image extraction solution with improved privacy

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents image light from being observed as eye glow or by others, enhancing privacy and reducing external light leakage.

Implementation Method 1

a light-guiding member including a first total reflection surface and a second total reflection surface

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Implementation Method 2

a first diffraction element being provided on a light incidence side in association with the light-guiding member

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 3

a second diffraction element being provided on a light emission side in association with the light-guiding member

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 4

a stray light suppression filter being provided on an external side of an image extraction part provided with the second diffraction element and being configured to limit passage of diffracted light from the second diffraction element

Methodology Applied
Scientific EffectOptical filtering: Filter (optical)

Data Source

PatentUS12546946B2Virtual image display device and optical unit
Publication Date: 2026.02.10 SEIKO EPSON CORP
  • US12546946B2 patent drawing
  • US12546946B2 patent drawing
  • US12546946B2 patent drawing

AI summary

A virtual image display device includes a display panel being a display element configured to emit image light, a light-guiding member including a first total reflection surface and a second total reflection surface, a first diffraction element being provided on a light incidence side in association with the light-guiding member, a second diffraction element being provided on a light emission side in association with the light-guiding member, and a stray light suppression filter being provided on an external side of an image extraction part provided with the second diffraction element and being configured to limit passage of diffracted light from the second diffraction element.