Virtual Vehicle Manufacturing Tracking With Real-Time VR Feedback

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Solution Overview

Problem

Individuals ordering vehicles in production are often left in the dark about the manufacturing process, leading to frustration due to lack of timely information.

Innovation Solution

A system and method for generating a virtual manufacturing environment that allows users to track the production of their vehicle using a vehicle identification number, interact with avatars, and receive real-time updates through a virtual reality headset.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If traditional vehicle production tracking methods are used (manual phone calls to dealership), then the system complexity remains low, but the information availability and user satisfaction deteriorate due to lack of real-time production status information

Engineering Contradiction:
Improveproduction status informationVSAvoidsystem complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The patent creates a virtual copy of the physical manufacturing environment that mirrors the actual production process in real-time. This virtual representation allows customers to view their vehicle's production status, the assembly line stage, and even interact with virtual avatars representing workers, without adding physical complexity to the manufacturing process itself

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system introduces a virtual environment as an intermediary layer between the customer and the physical manufacturing process. This mediator translates complex manufacturing data into an accessible visual format, providing information without requiring direct integration between customer devices and factory systems

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If frequent manual tracking calls are made to the dealership, then the customer seeks information actively, but the time consumption and frustration increase due to unavailable or delayed information

Engineering Contradiction:
Improvetime for production trackingVSAvoidease of production tracking
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The system implements real-time feedback mechanisms where the virtual environment automatically updates as the vehicle progresses through manufacturing stages. Customers receive proactive notifications about their vehicle's status changes, eliminating the need for repeated manual inquiries and reducing waiting time

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system prepares and makes available production information in advance through the virtual environment, allowing customers to view their vehicle's current status and future production milestones before they would otherwise need to ask, thus eliminating reactive tracking calls

Inventive Principle:
Principle #10Preliminary action

3Adaptability or versatility

If a virtual manufacturing environment is implemented with real-time tracking and interaction features, then the information availability and user engagement improve significantly, but the system complexity and computational requirements increase

Engineering Contradiction:
Improveuser interaction capabilityVSAvoidsystem complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The virtual environment serves multiple functions simultaneously: it displays production status, provides educational content about manufacturing processes, enables customer interaction through avatars, and offers entertainment value. This multi-functionality justifies the increased complexity by delivering comprehensive value beyond simple status tracking

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent transitions from traditional two-dimensional screen displays to immersive three-dimensional virtual reality environments. This dimensional enhancement provides more intuitive spatial understanding of the manufacturing process and enables richer interaction possibilities, warranting the additional system complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12475609B2Systems and methods for generating and displaying virtual manufacturing environments
Publication Date: 2025.11.18 TOYOTA MOTOR NORTH AMERICA INC
  • US12475609B2 patent drawing
  • US12475609B2 patent drawing
  • US12475609B2 patent drawing

AI summary

Systems and methods for generating and displaying virtual vehicle manufacturing environments are disclosed. In one embodiment, a method of presenting a virtual manufacturing environment includes receiving a vehicle identification number of a vehicle being manufactured, receiving one or more parts assigned to the vehicle, determining a stage of manufacturing for the vehicle based at least in part on the one or more parts, generating a virtual representation of the vehicle in a virtual manufacturing environment, and preparing for display the virtual representation of the vehicle and the virtual manufacturing environment.