Dynamic Virtual Mask Layer for Under-Display Camera Cutouts

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Solution Overview

Problem

Display panels with cutout regions for front cameras often suffer from manufacturing errors in shape, dimensions, and position, leading to aesthetic issues and reduced conformance rates, as conventional physical masking techniques fail to fully cover imperfections.

Innovation Solution

A computing device generates a dynamic virtual mask layer based on precise measurements of the cutout region, adjusting its size and shape to hide defects and create a perfect aperture appearance, reducing device failure rates and allowing for edge-to-edge displays with minimal impact from camera inclusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a physical removal process is used to create cutout regions for front cameras, then the display can accommodate the camera, but manufacturing errors cause non-uniform and imprecise cutout regions that negatively affect aesthetics

Engineering Contradiction:
Improvecamera integrationVSAvoidcutout region uniformity
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent creates a virtual mask layer that is a digital copy or representation of the ideal cutout region geometry. This virtual mask is generated based on measured actual cutout dimensions and is used to render the perfect aperture appearance, replacing the need for physically perfect cutouts.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system dynamically adjusts parameters of the virtual mask layer including its size, shape, and position based on the measured actual cutout region characteristics. This allows the virtual mask to compensate for manufacturing variations and present a consistent perfect appearance regardless of physical imperfections.

Inventive Principle:
Principle #35Parameter changes

2Shape

If the cutout region is made smaller to improve aesthetics, then the aperture appearance is better, but it becomes more difficult to fully cover manufacturing imperfections

Engineering Contradiction:
Improveaperture appearanceVSAvoiddefect coverage
Core Design Contradiction:
ShapeVSReliability

Solution Approach 1:

The virtual mask layer is dynamically generated and adjusted based on measured cutout region characteristics. Its size, shape, and position are not fixed but are adapted to each specific cutout, allowing it to optimally cover imperfections while maintaining aesthetic appearance.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The virtual mask is customized for each local cutout region based on its specific measurements and characteristics. Each cutout receives a tailored virtual mask that precisely matches its geometry, providing optimal defect coverage for each location rather than using a uniform approach.

Inventive Principle:
Principle #3Local quality

3Reliability

If conventional physical masking techniques are used to cover cutout imperfections, then defect coverage is attempted, but the techniques fail to fully hide manufacturing errors and reduce conformance rates

Engineering Contradiction:
Improvedefect coverageVSAvoidconformance rate
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent replaces physical masking mechanisms with a software-based virtual masking system. Instead of using physical materials to cover defects, the system uses computational rendering to present a perfect aperture appearance, eliminating the limitations of physical masking techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The virtual mask layer acts as an intermediary between the actual imperfect cutout region and the visual presentation. It mediates the appearance by rendering what the perfect cutout should look like, rather than attempting to physically correct or cover the imperfections.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS12056881B2Generating dynamic virtual mask layers for cutout regions of display panels
Publication Date: 2024.08.06 QUALCOMM INC
  • US12056881B2 patent drawing
  • US12056881B2 patent drawing
  • US12056881B2 patent drawing

AI summary

Certain aspects of the present disclosure provide methods and apparatus for generating, in a display panel, a virtual mask layer around a cutout region for a front camera. The front camera may be positioned under the display panel and receive light through the cutout region. The mask layer may hide defects of the cutout region that does not have functional pixels. The disclosed techniques may improve aesthetic appearance of displays having punch-hole cameras with reduced hole sizes and increased production quality conformance rate.