Virtual Dental Occlusion Using Semi-Automatic Jaw Contact Alignment

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Solution Overview

Problem

Existing orthognathic surgery planning systems require manual or automated methods to determine virtual occlusion, which are cumbersome, time-consuming, and often result in sub-optimal outcomes due to the complexity of aligning split jaws and accounting for clinical requirements, necessitating specialized training or limiting user input.

Innovation Solution

A semi-automatic algorithm that simulates contact between jaws using a graphical user interface, allowing users to manipulate a limited set of clinically relevant parameters, with the algorithm adjusting the remaining parameters to achieve optimized occlusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual methods are used to determine virtual occlusion by rotating and translating 3-D models of jaws, then the occlusion can be specified, but the process becomes time-consuming and requires specialized training

Engineering Contradiction:
Improveocclusion specification accuracyVSAvoidtime required for determining virtual occlusion
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system allows the occlusion determination process to partially serve itself by automatically calculating the vertical translation of the moving jaw based on contact point detection between upper and lower teeth, reducing the need for manual adjustment while maintaining accuracy

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the approach from manually adjusting all six degrees of freedom to manually setting only four parameters (horizontal translations and axial rotation) while the system automatically determines the remaining two parameters (vertical translation and coronal/sagittal rotations) based on tooth contact geometry

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If manual rotation and translation of 3-D jaw models is performed to specify occlusion, then the desired occlusion can be achieved, but the operation becomes cumbersome and complex

Engineering Contradiction:
Improveocclusion alignment accuracyVSAvoiduser interaction simplicity
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The system segments the occlusion determination process into two parts: user-controlled parameters (horizontal position and axial rotation) and system-calculated parameters (vertical position and coronal/sagittal rotations), making the interface simpler while maintaining comprehensive control

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system introduces an intermediary algorithm that translates user inputs on four parameters into the complete six-degree-of-freedom occlusion specification, automatically calculating the remaining parameters based on simulated tooth contact between upper and lower jaws

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If automated algorithms are used to determine virtual occlusion, then time is reduced, but user input and control are limited

Engineering Contradiction:
Improveocclusion determination speedVSAvoiduser control flexibility
Core Design Contradiction:
ProductivityVSAdaptability or versatility

Solution Approach 1:

The system dynamically adjusts the balance between user control and automated calculation, allowing users to specify four clinically relevant parameters while the system automatically adapts to calculate the remaining two parameters based on real-time tooth contact simulation

Inventive Principle:
Principle #15Dynamics

Data Source

PatentEP4456826B1Method to semi-automatically determine virtual dental occlusion
Publication Date: 2026.04.22 MATERIALISE NV
  • EP4456826B1 patent drawingFigure 1
  • EP4456826B1 patent drawingFigure 2
  • EP4456826B1 patent drawingFigure 3

AI summary

Certain aspects of the present disclosure provide for a method of determining a virtual occlusion. The method may include obtaining a 3-D representation of a patient's first and second jaw portions. The method may further include, with the 3-D representation, representing in a GUI an initial position of the first jaw portion relative to the second jaw portion, the initial position being defined by six pre-determined degrees of freedom relative to a coordinate system fixed relative to the first jaw portion. The method may further include receiving user input of changes at least one degree of freedom, and automatically adjusting at least one other degree of freedom to minimize a vertical distance of the control point to the origin, thereby determining a virtual occlusion. The method may further include representing, in the GUI, the first and second jaw portions in the determined virtual occlusion.