Virtual Sensor Positioning for Stronger Monitoring Signals

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Solution Overview

Problem

Accurate sensor placement is constrained by restricted domain or accessibility, leading to poor sensor data and inaccurate monitoring and prognosis in technical systems.

Innovation Solution

A method using a physical simulation model to optimize sensor position through a virtual sensor, enhanced by an optimization algorithm, ensuring improved sensor data quality and monitoring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If sensor placement is constrained by restricted domain or accessibility, then sensor mounting options are limited, but sensor data quality deteriorates

Engineering Contradiction:
Improvesensor data qualityVSAvoidsensor mounting accessibility
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent applies preliminary action by creating a virtual sensor model and performing simulations before actual sensor installation. The optimization algorithm determines the optimal sensor position in advance using the physical simulation model, allowing planners to identify the best mounting location without being constrained by accessibility issues during actual installation. This pre-planning approach enables selection of theoretically optimal positions that may be harder to access but provide superior measurement quality.

Inventive Principle:
Principle #10Preliminary action

2Measurement precision

If sensor position is not optimized, then installation is simpler, but monitoring accuracy deteriorates

Engineering Contradiction:
Improvemonitoring accuracyVSAvoidposition optimization process
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies copying by creating a virtual copy of the sensor (virtual sensor model) and the technical system (physical simulation model). This virtual copy allows optimization of sensor position through simulation without affecting the actual physical installation process. The optimization algorithm operates on the virtual model to determine optimal positioning, which then guides the actual sensor placement. This copying approach adds computational complexity but keeps the physical installation process simple.

Inventive Principle:
Principle #26Copying

3Reliability

If virtual sensor optimization is performed, then response signal intensity is improved, but computational requirements increase

Engineering Contradiction:
Improveresponse signal qualityVSAvoidcomputational energy
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies parameter changes by optimizing the sensor position parameters (coordinates, orientation) to maximize response signal intensity. The optimization algorithm adjusts these positional parameters within the virtual simulation environment to find configurations that yield the strongest and most informative sensor responses. This parameter optimization improves signal quality while the computational energy is consumed only in the virtual simulation phase, not during actual sensor operation.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS12443768B2Method, device and positioning system for positioning a sensor
Publication Date: 2025.10.14 SIEMENS AG
  • US12443768B2 patent drawing
  • US12443768B2 patent drawing
  • US12443768B2 patent drawing

AI summary

Provided is a method, a device and a positioning system for positioning a sensor at an optimized position for optimized monitoring of a technical system. The method includes providing a physical simulation model of the technical system, wherein the physical simulation model includes a virtual sensor at a given position, simulating a performance of the technical system by the physical simulation model, providing a response signal of the virtual sensor to the simulated performance at the given position, determining a first optimized position for the virtual sensor where the response signal is intensified by an optimization algorithm, and providing co-ordinates of the first optimized position for positioning a physical sensor at the technical system.