Virtual Tool Interfaces for Constraint-Based Robot Teleoperation

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Solution Overview

Problem

Current tele-operating systems face inefficiencies in tool control, requiring manual selection of constraints through non-intuitive user interfaces and often necessitate robot tool changes, which can be inflexible and expensive.

Innovation Solution

A user interface that utilizes virtual tool representations to intuitively select actions and constraints, allowing operators to control robots through familiar tool metaphors, with feedback and adaptive control modes to ensure compliance with tool constraints.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a universal actuator with direct operator control is used, then the system is flexible and requires no tool changes, but the operator cannot set constraints on the physical tool and control accuracy is reduced

Engineering Contradiction:
Improvetool flexibilityVSAvoidcontrol accuracy
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent introduces a virtual tool representation as an intermediary between the operator and the universal actuator. This virtual tool allows the operator to select and impose constraints (such as torque limits, speed ranges, or positional boundaries) on the actuator's operation, thereby enabling constraint-based control without physical tool changes while maintaining system flexibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a virtual copy of a physical tool (e.g., a torque wrench) that replicates its constraint-setting functionality in the digital realm. The operator interacts with this virtual representation to define operational parameters and constraints, which are then enforced by the control system on the universal actuator, achieving both flexibility and precision.

Inventive Principle:
Principle #26Copying

2Manufacturing precision

If a specialized tool attachment is mounted on the robot, then control accuracy and constraint setting improve, but the system requires tool changes and becomes less flexible

Engineering Contradiction:
Improvecontrol accuracyVSAvoidtool flexibility
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent makes the universal actuator multi-functional by enabling it to emulate the constraint-setting capabilities of various specialized tools through virtual tool representations. Instead of requiring physical tool changes, the actuator can adapt its behavior to match different tool types (torque wrench, speed controller, positioner) via software-based virtual tools, achieving both precision and flexibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent creates virtual copies of specialized tools that replicate their constraint-enforcement functionality. These virtual representations allow the universal actuator to impose specific constraints (torque, speed, position) without requiring the physical specialized tool, thereby eliminating tool changes while maintaining control accuracy.

Inventive Principle:
Principle #26Copying

3Manufacturing precision

If a traditional VR user interface with menus and sliders is used, then the operator can select support modes and set constraints, but the interface is not intuitive and increases operator burden

Engineering Contradiction:
Improveconstraint setting precisionVSAvoiduser interface intuitiveness
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The patent enables the virtual tool representation to automatically present relevant constraint-setting options based on the selected tool type and current operational context. Instead of requiring the operator to navigate through generic menus, the interface adapts to the specific tool being used and provides context-appropriate controls, reducing cognitive load and improving intuitiveness while maintaining precise constraint setting.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent customizes the user interface elements according to the specific virtual tool selected. Each virtual tool (torque wrench, speed controller, etc.) presents its own specific constraint parameters and controls in a tool-specific manner, rather than using a generic set of menus and sliders. This localized interface design makes the interaction more intuitive by matching the operator's mental model of the specific tool being controlled.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS12455669B2Virtual tools for supported tele-operations
Publication Date: 2025.10.28 HONDA MOTOR CO LTD
  • US12455669B2 patent drawing
  • US12455669B2 patent drawing
  • US12455669B2 patent drawing

AI summary

A user interface for instructing a tele-operating system and the tele-operating system are provided. The user interface includes an output device configured to output at least one virtual tool representation of at least one tool to an operator of the tele-operating system, and an input device configured to obtain a selection instruction from the operator for selecting one of the output at least one virtual tool representation. The user interface further includes a control circuit configured to determine a task based on the selected virtual tool representation, control displaying the selected virtual tool representation to the operator via the output device, acquire an action instruction from the operator via the input device, interpret the acquired action instruction based on the determined task, and control the tele-operating system to perform an action using the at least one tool based on the interpreted action instruction and the selected virtual tool representation.