Viscoelastic Electrode Carrier for Low-Trauma Cochlear Insertion

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Solution Overview

Problem

Existing hearing prostheses, such as cochlear implants, face challenges in efficiently inserting electrode arrays into the cochlea due to the need for external force relief, pressure relief, mass transfer, and energy transfer during transformation, which can cause discomfort and potential damage to the cochlear structure.

Innovation Solution

The use of a viscoelastic material for the electrode carrier, allowing the electrode array to transform from a first geometry to a second geometry without external force relief, pressure relief, mass transfer, or net energy transfer, enabling a smooth and comfortable insertion process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If traditional rigid electrode carriers are used for insertion, then structural stability is maintained, but insertion trauma and discomfort increase due to external force relief requirements

Engineering Contradiction:
Improveinsertion traumaVSAvoidstructural stability
Core Design Contradiction:
Object-affected harmful factorsVSStability of the object's composition

Solution Approach 1:

The electrode carrier material transitions from rigid to viscoelastic, fundamentally changing the mechanical parameters of the carrier. This allows the carrier to deform under insertion forces and then gradually recover, reducing peak stresses on cochlear structures while maintaining structural integrity for electrode positioning.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The use of viscoelastic materials combines properties of both elasticity and viscosity, creating a composite behavior that provides both shock absorption during insertion and structural stability during operation. This composite material approach resolves the contradiction between softness for insertion and rigidity for function.

Inventive Principle:
Principle #40Composite materials

2Ease of operation

If external force relief is applied during electrode array transformation, then insertion comfort improves, but insertion complexity and time increase

Engineering Contradiction:
Improveinsertion comfortVSAvoidinsertion complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The viscoelastic electrode carrier performs the force relief function autonomously through its material properties. The material automatically dissipates insertion forces through viscous damping and gradually recovers its shape without requiring external intervention, stylets, or complex deployment mechanisms.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces complex mechanical force relief systems (stylets, sheaths, deployment mechanisms) with the inherent viscoelastic properties of the carrier material itself. This substitution eliminates the need for additional mechanical components and simplifies the insertion procedure.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Productivity

If the electrode array transforms quickly after insertion, then procedural time is reduced, but cochlear structure may be damaged due to rapid expansion

Engineering Contradiction:
Improveinsertion speedVSAvoidcochlear damage
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The shape recovery of the viscoelastic electrode carrier occurs gradually over time rather than instantaneously. This periodic, controlled recovery allows the cochlear structures to adapt to the expanding carrier without sudden mechanical shocks, reducing the risk of damage while still achieving full deployment.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The viscoelastic material inherently cushions against rapid expansion by dissipating energy through viscous damping during the recovery process. This built-in cushioning protects cochlear structures from the effects of rapid carrier expansion while maintaining insertion efficiency.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The viscoelastic material facilitates a seamless transformation of the electrode array within the cochlea, reducing insertion time and minimizing trauma to the cochlear structure, ensuring a stable and effective electrical stimulation.

Implementation Method 1

the electrode carrier is made of a viscoelastic material

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

the implantable component transforms from a first geometry to a second geometry without external force relief, external pressure relief, reaction force, mass transfer and net energy transfer inducing the transformation

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 3

the main body is configured to elastically expand in a radial direction relative to a longitudinal axis thereof after insertion into a recipient without any mass transfer into the portions of the main body that expanded

Methodology Applied
Scientific EffectElastic Recovery: Elastic Recovery

Data Source

PatentUS20260027353A1Implantable stimulating assembly
Publication Date: 2026.01.29 COCHLEAR LIMITED
  • US20260027353A1 patent drawing
  • US20260027353A1 patent drawing
  • US20260027353A1 patent drawing

AI summary

An electrode array, including a plurality of electrodes, and an electrode carrier carrying the plurality of electrodes, wherein the electrode carrier is made of a viscoelastic material, such as by way of example, a viscoelastic silicone, wherein in some embodiments, the electrode carrier is devoid of non-viscoelastic silicone. In an exemplary embodiment, the electrode carrier is configured to recover to a curved, unrestrained and relaxed state, from a substantially straight state in no less than thirty seconds.