Viscoelastic Foam Vent for Ear Canal Pressure Equalization

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Solution Overview

Problem

Earplugs and in-ear monitors that seal the ear canal to reduce noise often cause discomfort due to pressure differences between the ear canal and ambient air, leading to 'listening fatigue' and potential damage to audio drivers, while adding a vent to equalize pressure compromises audio isolation.

Innovation Solution

A tuned pressure equalization vent with a viscoelastic open-cell foam is integrated into the earplugs and earphones to manage pressure and maintain acoustic balance, using a modular design for adjustability and protection of audio drivers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a vent is added to equalize pressure between the ear canal and ambient atmosphere, then comfort during insertion and removal is improved, but audio isolation is reduced

Engineering Contradiction:
Improvecomfort during insertion and removalVSAvoidaudio isolation
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a viscoelastic open-cell foam material in the pressure equalization vent. This porous material allows air to pass through for pressure equalization while its cellular structure filters and attenuates acoustic waves, thereby maintaining audio isolation. The foam's porosity enables pressure balance without compromising the acoustic seal.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The vent is designed with non-uniform geometry, featuring a varying cross-sectional area along its length. This local variation in geometry creates different flow resistance at different positions, allowing the vent to selectively pass low-frequency pressure waves while blocking high-frequency audio signals. The local quality change enables differential treatment of pressure equalization versus audio isolation.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If the ear canal is sealed to reduce noise, then audio isolation is improved, but pressure differences cause listening fatigue and discomfort

Engineering Contradiction:
Improvenoise reductionVSAvoidcomfort during extended wear
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The viscoelastic open-cell foam in the vent provides both acoustic filtration for noise reduction and pressure equalization pathways. The porous structure allows slow pressure equalization while blocking rapid acoustic transmissions, thus maintaining both noise isolation and comfort during extended wear.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The vent with viscoelastic foam acts as an intermediary element between the sealed ear canal and ambient atmosphere. It mediates the pressure difference by allowing controlled air exchange while maintaining the acoustic seal, thus resolving the conflict between noise isolation and pressure comfort.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If a vent is added to equalize pressure, then listening fatigue is reduced, but audio response balance is impaired

Engineering Contradiction:
Improvelistening comfortVSAvoidaudio response balance
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The open-cell foam's porous structure provides frequency-dependent acoustic attenuation. It allows pressure equalization airflow while selectively filtering acoustic frequencies, thus preserving audio response balance. The porosity enables differential transmission based on wavelength and pressure differential.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The vent's cross-sectional area is varied along its length, creating a gradient in flow resistance. This parameter change allows the vent to be tuned to specific frequency ranges, enabling pressure equalization while maintaining control over acoustic transmission characteristics and preserving audio response balance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances comfort during insertion and removal, reduces listening fatigue, and protects audio drivers from pressure-related damage while maintaining effective noise attenuation and sound reproduction.

Implementation Method 1

a pressure-management material such as a viscoelastic open-cell foam is placed in the vent to reduce or prevent impairment of the audio response

Methodology Applied
Scientific EffectViscoelasticity: Viscoelasticity

Implementation Method 2

viscoelastic open-cell foam is placed in the vent to reduce or prevent impairment of the audio response

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Implementation Method 3

a vent is provided to equalize pressures between the plugged ear canal and the ambient atmosphere outside the ear

Methodology Applied
Scientific EffectPermeation: Permeation

Data Source

PatentUS10441470B2Interactive air pressure exchange system
Publication Date: 2019.10.15 1964 EARS LLC
  • US10441470B2 patent drawing
  • US10441470B2 patent drawing
  • US10441470B2 patent drawing

AI summary

In-ear monitors, earphones and noise-attenuating earplugs are provided with a vent to improve insertion, removal and wearing comfort, and to protect delicate audio drivers from excessive pressure excursions. The vent is fitted with a pressure-management material such as a viscoelastic open-cell foam to control the rate at which air can pass through the vent. The pressure-management material permits tuning of the vent to achieve acoustically flat attenuation of ambient sound.