Viscosity Improver Diesel Fuel Compressibility

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Solution Overview

Problem

Modern diesel engines face challenges in predicting fuel behavior under high injection pressures due to the complex nature of diesel fuels, which affects engine performance, and existing technologies have not effectively linked fuel viscosity and compressibility, especially at high temperatures and pressures.

Innovation Solution

The use of viscosity-improving additives, such as olefin-based polymers or lubricant naphthenic base oils, increases the compressibility of diesel fuel formulations at high pressures, enhancing energy content and power delivery by increasing density at high injection pressures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If relatively high density components are added to diesel fuel to improve power-related performance, then the mass of combustible material increases and energy available through combustion increases, but the fuel's viscosity and behavior under high injection pressures becomes unpredictable

Engineering Contradiction:
Improvepower-related performanceVSAvoidpredictability of fuel behavior
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies parameter changes by carefully controlling the concentration of viscosity-improving additives (0.01-5% by weight) to optimize fuel density and compressibility. This allows the fuel to deliver higher energy content while maintaining predictable behavior in the injection system, resolving the contradiction between power improvement and behavior predictability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite fuel formulations combining base diesel fuel with viscosity-improving additives (olefin-based polymers or lubricant naphthenic base oils). This composite approach enhances power-related performance through increased density while the additive package ensures consistent and predictable fuel behavior under high injection pressures.

Inventive Principle:
Principle #40Composite materials

2Power

If viscosity-improving additives are added to increase fuel density at high pressures, then compressibility and energy content increase, but the fuel formulation complexity increases

Engineering Contradiction:
Improveenergy contentVSAvoidfuel formulation complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent utilizes parameter changes by selecting specific types of viscosity-improving additives (olefin-based polymers or lubricant naphthenic base oils) with controlled concentrations (0.01-5% by weight). This approach increases fuel compressibility and energy content while maintaining relatively simple formulation complexity, as these additives work effectively at low concentrations.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The viscosity-improving additive acts as an intermediary substance that mediates between the base fuel and the high-pressure injection environment. It modifies the fuel's compressibility and density characteristics without requiring complex formulation changes, thereby increasing energy content while keeping the overall formulation relatively simple.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Power

If standard diesel fuel is used without additives, then the fuel formulation remains simple, but the density and energy content at high injection pressures are insufficient for optimal power delivery

Engineering Contradiction:
Improvepower deliveryVSAvoidfuel density
Core Design Contradiction:
PowerVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by introducing viscosity-improving additives that significantly increase fuel density and compressibility at high pressures (1500-2500 bar). This allows the fuel to deliver substantially higher energy content per injection event, improving power delivery while maintaining a relatively simple additive-based approach rather than requiring large quantities of dense components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly enhances power-related performance of diesel engines by increasing fuel density and energy content at high pressures, improving power delivery and engine performance without significant changes under standard conditions.

Implementation Method 1

the isothermal compressibility of the formulation is the rate of change of density with pressure at a constant temperature

Methodology Applied
Scientific EffectCompressibility: Compression

Data Source

PatentEP2825619B1Use of a viscosity improver
Publication Date: 2017.05.17 SHELL INTERNATIONALE RESEARCH MAATSCHAPPIJ BV
  • EP2825619B1 patent drawing
  • EP2825619B1 patent drawing

AI summary

Use of a viscosity-improving additive, in a diesel fuel formulation, for the purpose of increasing the compressibility of the formulation. The viscosity-improving additive may be selected from (i) olefin-based polymers (in particular styrene-based polymers); (ii) base oils naphthenic, paraffinic or synthetic; (iii) polymethacrylates; and (iv) mixtures thereof. It may be used to increase the isothermal compressibility of the diesel fuel formulation at typical fuel injection pressures and temperatures, and in turn to improve the power- related performance of a compression ignition engine running on the fuel formulation.